Overview of Sahi Rasa’s Projects:
Sahi Rasa offers extensive consulting, design, construction, and project execution services across various industrial sectors. Their expertise includes managing projects from initial planning to completion, covering everything from production optimization to site relocation and branding
Consulting & Engineering – AAC Factory ( Iraq)
- Objective: To optimize the production capacity of an AAC block factory, which was operating at 300 sqm/day despite a nominal capacity of 1,100 sqm/day.
- Outcome: The production was increased to 750 sqm/day by re-engineering processes and upgrading equipment.
- Key Services:
- Comprehensive operations analysis.
- Bottleneck identification.
- Production line process optimization.
- Equipment performance evaluation and upgrade.
- On-site management and operational support.
- Supply chain optimization.
Project Management – block Factory (Erbil, Kurdistan, Iraq)
- Objective: Conversion of a block factory into a new generation of block production facility while retaining the existing infrastructure.
- Scope of Work:
- Feasibility studies including market analysis and risk assessment.
- Preliminary site studies and infrastructure analysis.
- Civil and structural engineering.
- Soil engineering for foundation support.
- Design of a sustainable supply chain for raw materials.
- Development of a comprehensive production line plan.
- Procurement engineering and supplier selection.
Plastic Bag Manufacturing Plant (Iraq)
- Objective: Establish a fully operational plant for the production of plastic bags.
- Key Services:
- Preliminary data collection and site analysis.
- Feasibility evaluations covering market potential and cost analysis.
- Material testing and pilot production to ensure quality.
- Compliance with technical, legal, and environmental standards.
- Project management including budgeting and resource allocation.
- Detailed engineering (civil, mechanical, electrical) and equipment procurement.
- Direct supervision and factory setup.
- Staff training and branding of products.
Water Treatment Plant for Residential Use (Iraq)
- Capacity: 1,500 cubic meters/day.
- Objective: Treat wastewater and repurpose it for agricultural use and green spaces.
- Key Services:
- Design and construction of MBBR (Moving Bed Biofilm Reactor) wastewater treatment units.
- Creation of systems for reusing treated water in agriculture.
- Sizing and designing the plant to meet local capacity and operational requirements.
- Installation of efficient treatment equipment.
- Design of irrigation and water distribution networks.
- On-site supervision and training of local technicians.
Household Appliance Assembly Plant (Iran)
- Objective: Set up a CKD (Complete Knock Down) assembly line for refrigerators, washing machines, and vacuum cleaners.
- Scope of Services:
- Optimization of the assembly process to handle CKD components.
- Workforce planning for different assembly stages.
- Development of flow charts to map each stage of assembly.
- Calculation of investment requirements for equipment, materials, and labor.
- Cash flow structuring for phased capital injections.
- Project scheduling using Gantt charts.
- Defining quality standards and risk management strategies.
- Simulating assembly processes to optimize productivity.
- Designing the site layout for efficient production flow.
Rebranding Residential Complex (Iraq)
- Objective: Develop a luxury brand identity for a 3,000-unit residential complex.
- Key Services:
- Architectural oversight to ensure modern, functional designs.
- Development of a unique brand identity focused on luxury and comfort.
- Logo design and creation of a visual branding package.
- Comprehensive marketing and branding strategy.
- Execution of a 360-degree marketing campaign across multiple platforms.
Rebranding Residential Complex (Sulaymaniyah, Iraq)
Poultry Feed Manufacturing Plant (Iraq)
- Objective: Design a poultry feed production line with a capacity of 10 tons/hour, with future expansion potential.
- Key Deliverables:
- Customized design of the entire feed production system.
- Construction of two 1,000-ton silos for raw material storage.
- Full-scale processing system for cleaning, grinding, mixing, and granulation.
- Computerized dosing system to manage up to 10 raw materials and create customized feed recipes.
- High-quality granulation and packaging process.
- Advanced automation and control systems for improved efficiency.
- Continuous monitoring and system optimization to enhance performance.
Bitumen Production Plant (Iraq)
- Capacity: 500 tons.
- Objective: Provide technical consulting for bitumen production and investment planning.
- Key Services:
- Preliminary studies and 3D project design using BIM (Building Information Modelling).
- Cash flow design for structured financial management.
- Comprehensive project engineering and construction supervision.
- Design of storage tanks and production lines for bitumen.
- Consultation on obtaining European licenses and technology transfer.
Corrugated Carton Factory (Sulaymaniyah, Iraq)
Objective: Design and construct a facility for producing corrugated sheets and cartons from recycled materials. (Iraq)
- Services Offered:
- Feasibility studies and preliminary planning.
- Customized layout design for production and packaging systems.
- Production line design for manufacturing paper sheets, cartons, and printed bags.
- Supply chain infrastructure development to source raw materials locally.
- Procurement engineering for material and equipment sourcing.
Medical Gas Systems & HVAC Installation (Iraq)
- Objective: Design, supply, and install medical gas and HVAC systems for hospitals.
- Key Services:
- Installation of oxygen, medical air, and vacuum gas systems.
- Laying of pipelines for medical gases and vacuum systems in accordance with international standards.
- Installation of flow meters and vacuum control systems.
- HVAC systems installation for operating rooms to ensure clean and filtered air.
- Ensuring compliance with health and safety standards for all installations.
Relocation of Dairy Factory (Erbil to Sulaymaniyah, Iraq)
Objective: Relocate and set up dairy production lines, including supply chain redesign and branding. (Iraq)
- Key Services:
- Dismantling and transportation of existing equipment.
- Reinstallation and calibration at the new site.
- Redesigning supply chains for materials and finished products.
- Rebranding dairy products for the Kenyan market.
- Training local staff in production, maintenance, and management.
Fried Potato Production Line (Iraq)
- Capacity: 500 kg/hour.
- Objective: Establish a production line for fried potatoes.
- Scope of Work:
- Investment consulting and financial planning.
- Production line design using advanced technology.
- Factory layout design for optimized resource utilization.
- Localization and adaptation of technology to suit local conditions.
- Ongoing optimization of the production process for efficiency.
- Electrical and mechanical engineering for equipment and infrastructure.
- Financial planning to manage project cash flow.
- Contractor supervision to ensure timely and quality project delivery.
Food Packaging Factory (Sulaymaniyah, Iraq)
Objective: Establish a turn-key food packaging facility for washing, packaging, and preserving vegetables and fruits. (Sulaymaniyah, Kurdistan, Iraq) Turn-Key
- Key Services:
- Investment and technical consulting for food packaging.
- Design and construction of cold storage rooms and washing lines.
- Centrifuge system design to separate waste materials.
- Installation of ozone systems to enhance packaging hygiene.
- Equipment installation and obtaining ISO certifications.
- Training local staff on equipment usage and packaging processes.
Household Cleaning Products Factory (Sulaymaniyah, Kurdistan Region, Iraq) Turn-Key
- Objective: Create a fully operational detergent production facility.
- Key Deliverables:
- Initial feasibility studies and financial consulting.
- Complete engineering services including civil, mechanical, and electrical designs.
- Recruitment and training of staff for production and technology transfer.
- Supply chain management for raw materials.
- Packaging system design and market strategy development.
- Branding and distribution network setup.
Tile & Ceramic Factory (Erbil, Iraq)
- Objective: Provide technical and engineering consulting for a tile and ceramic manufacturing facility.
- Key Services:
- Supply chain studies and raw material testing to ensure product quality.
- Comprehensive engineering procurement services.
- Consulting for factory design and construction.
Mini Oil Refinery (Sulaymaniyah, Iraq & Afghanistan)
- Objective: Desulfurization and refining of petroleum derivatives.
- Key Services:
- Complete engineering and space planning to optimize refinery processes.
- Technology transfer and staff training for local operation.
- Product marketing and sales strategy development for refined products.
Pulses Packaging Plant (Dubai, UAE & Sulaymaniyah, Iraq)
- Objective: Revamp a non-operational line and develop a new business model.
- Key Services:
- Engineering, design, and production planning.
- Calibration of machinery and packaging systems.
- Redesigning supply chains for raw material sourcing.
- Training staff for optimal plant operation.
Pharmaceutical Supply Chain & Packaging (Iraq, Georgia, Syria)
- Objective: Design and implement an efficient supply chain for pharmaceutical production.
- Services Provided:
- Supply chain design for both raw materials and finished pharmaceutical products.
- Procurement and logistics of APIs and other raw materials.
- Development of packaging solutions for pharmaceuticals.
- Securing long-term contracts for raw material supply.