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Grease (Solid Lubricant) Production Line and Factory Setup
A grease (solid lubricant) production line is a complete industrial system designed to produce high-quality grease (solid lubricant) under controlled process conditions. The line is engineered for consistent product quality, operational reliability and compliance with industrial standards.
The Industrial Department supports investors who want to establish a new grease (solid lubricant) factory as well as existing plant owners who need repair, overhaul, capacity expansion or automation of their current lines. Projects can start from an empty site or from an operating facility that requires technical upgrading.
Whether the goal is a green-field turnkey plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.
Production Line Overview
The grease (solid lubricant) production line is engineered as an integrated process system. Design capacity is determined during the engineering phase and can typically range according to market requirements.
Main process flow: Base oil preparation → Thickener addition → Cooking and chemical reaction → Cooling and homogenization → Additive addition → Packaging
Main machinery: Base oil storage tanks with heating, cooking reactor 180-220°C, homogenizer, colloid mill, filling machine
Required area 500-1000 m². Power 50-150 kW. Steam 200-500 kg/h. Water 5-15 m³/day. Manpower 5-12 per shift. Capacity 1-10 tons/day.
Technical Specifications
The following technical data represent typical ranges. Final values are defined during engineering.
| Specification | Description |
|---|---|
| Product | Grease (Solid Lubricant) |
| Production Capacity | Depending on project capacity and selected equipment sizing (to be determined during engineering phase) |
| Required Area | Subject to final layout and capacity |
| Electrical Power | 380 V three-phase (depending on equipment selection) |
| Main Machines | Base oil storage tanks with heating, cooking reactor 180-220°C, homogenizer, colloid mill, filling machine |
All figures are indicative. Detailed utility balances, equipment lists and layout drawings are prepared after process definition and capacity confirmation.
Products
An industrial grease (solid lubricant) production line can manufacture a variety of finished products depending on the selected formulation and process technology.
Raw Materials for Grease (Solid Lubricant) Factory
Raw material selection and quality control are critical. Main materials: Base oil, soap thickener (lithium, calcium, aluminum), performance additives, colorants, packaging materials
Sahi Rasa For Factories raw material
The Supply Chain Department is prepared to support identification, evaluation and supply of the main and auxiliary raw materials required by grease (solid lubricant) factories. Depending on the contractual scope, services may include supplier identification and evaluation, procurement and purchase coordination, specification control, logistics coordination, supply-chain design for continuous production, ongoing supply arrangements, and supply of materials from Iran for projects located in regional markets.
Registering an order for raw materials for the factory Grease (Solid Lubricant)
Sahi Rasa Supply Chain Department
Raw-material supply chain support can be examined for industrial projects located in Iran, Iraq, the Kurdistan Region of Iraq (including Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia and Georgia.
Manufacturing Process
The process starts with preparation of base oil in heated storage tanks. Soap thickener (lithium, calcium or aluminum) is added. The mixture enters the cooking reactor where chemical reaction takes place at 180-220°C under continuous agitation. After the reaction is complete, the grease is cooled and passed through a homogenizer and colloid mill to achieve the required consistency. Performance additives (anti-oxidation, anti-rust, extreme pressure) are then incorporated. Finally the grease is filled into cans or drums.
- Process steps follow the sequence: Base oil preparation → Thickener addition → Cooking and chemical reaction → Cooling and homogenization → Additive addition → Packaging
Machinery & Equipment
Each main machine performs a specific function. Support is available for design, manufacturing or procurement, customization, installation, commissioning, repair, overhaul, refurbishment, automation and spare-parts supply according to the agreed project scope.
Main equipment includes: Base oil storage tanks with heating, cooking reactor 180-220°C, homogenizer, colloid mill, filling machine. For every machine the following aspects are covered: Function, Working Principle, Position in line, Importance, Product Quality Impact, Maintenance needs, and Sahi Rasa Support (Design, Manufacturing, Procurement, Installation, Commissioning, Repair, Overhaul, Refurbishment, Automation, Spare Parts).
Factory Layout & Building Requirements
Typical functional areas include raw-material receiving and storage, main process areas, packaging, quality-control laboratory, utility rooms, maintenance workshop, staff facilities, loading docks and administrative offices. Layout must respect process flow and safety zoning. Exact area allocation is determined during the engineering phase.
Utilities
Required area 500-1000 m². Power 50-150 kW. Steam 200-500 kg/h. Water 5-15 m³/day. Manpower 5-12 per shift. Capacity 1-10 tons/day.
Turnkey Factory Setup
An investor can start from an empty site. Depending on contractual scope, the project can be accompanied through: Idea → Feasibility → Engineering → Factory Design → Machinery → Procurement → Manufacturing → Installation → Commissioning → Training → Raw Material Supply → Packaging → Trial Production → Commercial Production.
EPC & PMC
Projects can be executed under EPC or PMC approaches. Engineering, machinery supply or manufacturing, installation supervision and commissioning are coordinated within the defined contract boundaries.
Machinery Repair
Existing factories can request inspection, troubleshooting, mechanical and electrical repair, component replacement, spare-parts supply and line maintenance support.
Machinery Overhaul & Refurbishment
Older equipment can be evaluated for comprehensive overhaul, replacement of worn parts, control-system upgrades, improved reliability and modest capacity or quality improvements where technically feasible.
Capacity Expansion
Capacity of an existing line can often be increased by addressing bottlenecks, upgrading key machines, optimizing layout or introducing selective automation.
Industrial Automation
Typical applications include PLC sequence control, temperature/pressure/flow loops, automatic dosing, HMI, data logging and optional SCADA integration.
Supply Chain
Factory = Machinery + Raw Materials + Utilities + People + Process + Supply Chain + Market. The Supply Chain Department supports supplier sourcing, procurement, logistics and ongoing material supply.
Packaging
Filling, sealing, labeling, coding, cartoning and palletizing are integrated according to product format and market requirements.
Branding & Product Development
When required, support can be provided for product development, packaging design, graphic design, industrial design, branding and related marketing preparation.
Market & Country Sections
Engineering, machinery, installation, overhaul and supply-chain support are available for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia and Georgia.
Sahi Rasa Services
| Service | Application in This Project |
|---|---|
| Feasibility Study | Technical and economic assessment of capacity, product mix and investment |
| Factory Design | Layout, process flow and utility design |
| Machinery Design / Manufacturing | Specification and coordinated supply or manufacturing of process equipment |
| Procurement | Sourcing of machinery, components and materials |
| Installation & Commissioning | Mechanical/electrical installation, start-up and performance testing |
| Automation | PLC, HMI, process control and optional SCADA |
| Raw Material Supply | Coordination via Supply Chain Department |
| Repair / Overhaul / Refurbishment | Restoration and modernization of existing machinery |
| Capacity Expansion | Engineering and implementation of throughput increases |
| Staff Training | Operational and basic maintenance training |
Why Sahi Rasa
Process engineering, machinery-related capabilities, procurement support, supply-chain coordination, installation, commissioning, training, maintenance support and automation are combined. The practical advantage is a more integrated execution path from concept to an operating production line.
From Empty Land to Production
Typical sequence: Feasibility → Engineering → Factory Design → Equipment Design → Machinery Manufacturing/Procurement → Logistics → Installation → Commissioning → Staff Training → Raw Material Supply → Trial Production → Commercial Production.
Who Should Contact Sahi Rasa?
- Investors – planning a new grease (solid lubricant) factory or production line
- Existing Factory Owners – needing repair, overhaul, refurbishment, modernization, automation or capacity expansion
- Industrial Buyers – requiring machinery, spare parts, raw materials or engineering services
Final CTA
If you intend to set up a grease (solid lubricant) production line or factory, if your existing plant needs repair, overhaul or capacity expansion, if you require new machinery or automation, or if you need coordination of raw-material supply, contact the Industrial Department.
Submit your request for: Factory Setup / Machinery / Repair / Overhaul / Refurbishment / Automation / Capacity Expansion / Raw Materials.
Registering an order for raw materials for the factory Grease (Solid Lubricant)
FAQ
- What is the typical cost of setting up a grease (solid lubricant) factory?
Cost depends on capacity, product range, automation level, building and utility scope. A detailed estimate is prepared after process definition. - Which main machines are required?
Base oil storage tanks with heating, cooking reactor 180-220°C, homogenizer, colloid mill, filling machine - What production capacity can be designed?
Capacity is determined during the engineering phase according to market demand and investment criteria. - How much space is needed?
Subject to final layout and capacity. - What are the main raw materials?
Base oil, soap thickener (lithium, calcium, aluminum), performance additives, colorants, packaging materials - Can raw materials be supplied?
Yes, via the Supply Chain Department according to project scope. - Is machinery manufacturing or procurement supported?
Design, manufacturing or coordinated procurement according to the agreed scope. - Can existing machines be repaired?
Yes – inspection, troubleshooting, mechanical/electrical repair and spare parts. - Is overhaul or refurbishment possible?
Yes – comprehensive restoration and control upgrades. - Can capacity of an existing line be increased?
Often yes, by addressing bottlenecks and upgrading key equipment. - Are turnkey projects executed?
Turnkey or partial turnkey scopes can be offered under defined contracts. - Are services available in Iraq and Kurdistan Region?
Yes, including Erbil, Sulaymaniyah, Duhok and other locations. - Are services available in Afghanistan?
Yes, including Kabul, Herat and Mazar-e-Sharif. - Can raw materials be supplied from Iran for regional projects?
Yes, coordination of material supply is part of possible supply-chain scope. - Is installation and commissioning included?
They can be included according to the selected contractual package.
