Washbasin and Wall-Hung Toilet Production Line and Factory Setup

A washbasin and wall-hung toilet production line is an integrated industrial system designed to form ceramic pieces by high-pressure casting (ALV Cell), robotically finish internal and external surfaces, glaze with robotic systems and fire in a tunnel kiln. The line produces high-quality washbasins and wall-hung toilets with excellent surface finish and dimensional accuracy.

From an industrial perspective, this type of sanitary ware manufacturing is important because it combines high-pressure casting with independent cycle management (two modules, typically 130 pieces/day expandable to 200), robotic finishing (RobotClean) that reduces dust, robotic glazing and tunnel-kiln firing. The process relies on a defined sequence of unit operations that must be correctly engineered and integrated.

Primary raw materials typically include clay, kaolin, feldspar, silica, water, glaze, pigments, plaster and molds. Core machinery consists of ALV Cell high-pressure casting systems (2 modules), RobotClean finishing robots, RobotGlaze systems and tunnel kilns. Typical output 130 pieces/day with 2 modules, expandable to 200.

The Industrial Department supports investors establishing a new washbasin and wall-hung toilet factory as well as existing plant owners requiring repair, overhaul, capacity expansion or automation of current lines. Projects can start from an empty site or from an operating facility that needs technical upgrading.

Whether the goal is a green-field turnkey plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.

Production Line Overview

The washbasin and wall-hung toilet production line is engineered as an integrated process system covering high-pressure casting (ALV Cell), robotic finishing (RobotClean), robotic glazing, tunnel-kiln firing and packaging. Design capacity is determined during the engineering phase; typical output with 2 modules is 130 pieces/day, expandable to 200.

Product types include washbasins and wall-hung toilets of various designs. The overall process flow follows a defined sequence: high-pressure casting in ALV Cell (independent cycle management, mold rotation up to 90°), robotic finishing of internal and external surfaces and edges, robotic glazing, tunnel-kiln firing and packaging.

Main machinery groups include ALV Cell high-pressure casting systems, RobotClean finishing robots, RobotGlaze systems and tunnel kilns. Supporting infrastructure covers electrical power, gas and process water.

Manpower requirements depend on the degree of automation. Quality control covers dimensional accuracy, surface quality and packaging integrity. Finished pieces are stored under protected conditions before distribution.

Technical Specifications

The following technical data represent typical ranges for an industrial washbasin and wall-hung toilet production line. Final values are defined during basic and detailed engineering and may vary according to selected technology, level of automation, product portfolio and factory layout. For precise project-specific figures, contact the Industrial Department.

Specification	Description
Product	Washbasins and wall-hung toilets
Production Capacity	Typically 130 pieces/day with 2 modules (expandable to 200)
Required Area	800–2000 m² (subject to final layout and capacity)
Electrical Power	380 V three-phase, 100–300 kW (depending on equipment selection and automation level)
Gas	300–800 m³/h
Water Consumption	15–30 m³/day
Manpower	10–20 persons per shift (depending on automation level)
Main Machines	ALV Cell high-pressure casting (2 modules), RobotClean finishing robot, RobotGlaze, tunnel kiln

All figures are indicative. Detailed utility balances, equipment lists and layout drawings are prepared after process definition and capacity confirmation.

Products

An industrial washbasin and wall-hung toilet production line can manufacture a variety of designs and glaze finishes according to market requirements.

Raw Materials for Washbasin and Wall-Hung Toilet Factory

Raw material selection and quality control are critical for casting behavior and final quality. The main materials used are described below.

Main Raw Materials

Clay, kaolin, feldspar, silica – Form the ceramic body.
Water, glaze, pigments, plaster, molds – Used for slip, glazing and forming.

Secondary / Optional Materials

Packaging materials

Storage and handling conditions must be controlled to preserve material consistency.

Sahi Rasa For Factories raw material

The Supply Chain Department is prepared to support identification, evaluation and supply of the main and auxiliary raw materials required by washbasin and wall-hung toilet factories. Depending on the contractual scope, services may include supplier identification and evaluation, procurement and purchase coordination, specification control, logistics coordination, supply-chain design for continuous production, ongoing supply arrangements, and supply of materials from Iran for projects located in regional markets.

Registering an order for raw materials for the factory Washbasin and Wall-Hung Toilet
Sahi Rasa Supply Chain Department

Raw-material supply chain support can be examined for industrial projects located in Iran, Iraq, the Kurdistan Region of Iraq (including Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia and Georgia.

Manufacturing Process

The industrial process follows a defined sequence of unit operations.

High-Pressure Casting (ALV Cell) – Pieces are formed in a 2-module system with independent cycle management and mold rotation up to 90°; typical output 130 pieces/day expandable to 200.
Robotic Finishing (RobotClean) – Internal and external surfaces and edges are finished with specialized abrasive tools; dedicated filters reduce dust.
Robotic Glazing – Uniform glaze application.
Tunnel-Kiln Firing – Final firing.
Packaging – Finished pieces are packaged.

Machinery & Equipment

Each main machine performs a specific function. Support is available for design, manufacturing or procurement, customization, installation, commissioning, repair, overhaul, refurbishment, automation and spare-parts supply according to the agreed project scope.

ALV Cell High-Pressure Casting – Forms pieces with independent module management. Core machine for productivity and flexibility. Position: first stage. Quality impact: pressure and mold quality. Maintenance: molds, pumps and automation. Sahi Rasa provides specialized casting support and overhaul.
RobotClean Finishing Robot – Finishes surfaces and edges while controlling dust. Position: after casting. Quality impact: surface quality and edge precision. Maintenance: robots, abrasive tools and filters. Sahi Rasa provides specialized robotic support and overhaul.
RobotGlaze – Applies glaze uniformly. Position: after finishing. Quality impact: glaze coverage. Maintenance: robots and nozzles.
Tunnel Kiln – Fires the pieces. Position: after glazing. Quality impact: final strength and glaze maturity. Maintenance: refractories, burners and control systems.

Factory Layout & Building Requirements

Typical functional areas include raw-material storage, casting hall, finishing and glazing area, tunnel kiln, packaging, finished-goods warehouse, quality-control laboratory, utility rooms, maintenance workshop, staff facilities and loading docks. Layout must respect process flow and dust control. Exact area allocation is determined during the engineering phase according to capacity and product range.

Utilities

Electricity: 380 V three-phase, typically 100–300 kW
Gas: 300–800 m³/h
Water: 15–30 m³/day
Dust extraction and HVAC according to hygiene and local regulations

Turnkey Factory Setup

An investor can start from an empty site. Depending on contractual scope, the project can be accompanied through: Idea → Feasibility → Engineering → Factory Design → Machinery → Procurement → Manufacturing → Installation → Commissioning → Training → Raw Material Supply → Packaging → Trial Production → Commercial Production. The objective is an operational factory ready for production.

EPC & PMC

Projects can be executed under EPC (Engineering, Procurement, Construction) or PMC (Project Management Consultancy) approaches. Engineering, machinery supply or manufacturing, installation supervision and commissioning are coordinated within the defined contract boundaries.

Machinery Repair

Existing factories can request inspection, troubleshooting, mechanical and electrical repair, component replacement, spare-parts supply and line maintenance support for casting systems, robots and kilns.

Machinery Overhaul & Refurbishment

Older equipment can be evaluated for comprehensive overhaul, replacement of worn molds and refractories, control-system upgrades, improved reliability and modest capacity or quality improvements where technically feasible.

Capacity Expansion

Capacity of an existing line can often be increased by adding casting modules or upgrading the kiln.

Industrial Automation

Typical applications include PLC sequence control, robotic programming, automatic demolding and barcode printing, HMI, data logging and optional SCADA integration.

Supply Chain

Factory = Machinery + Raw Materials + Utilities + People + Process + Supply Chain + Market. The Supply Chain Department supports supplier sourcing, procurement, logistics and ongoing material supply for these projects.

Packaging

Protective packaging, secondary packaging, labeling, coding and palletizing are integrated according to product format and market requirements.

Branding & Product Development

When required, support can be provided for product development, packaging design, graphic design, industrial design, branding and related marketing preparation.

Market & Country Sections

Engineering, machinery, installation, overhaul and supply-chain support are available for washbasin and wall-hung toilet projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia and Georgia.

Sahi Rasa Services

Service	Application in This Project
Feasibility Study	Technical and economic assessment of capacity, product mix and investment
Factory Design	Layout, process flow and utility design
Machinery Design / Manufacturing	Specification and coordinated supply or manufacturing of process equipment
Procurement	Sourcing of machinery, components and materials
Installation & Commissioning	Mechanical/electrical installation, start-up and performance testing
Automation	PLC, HMI, process control and optional SCADA
Raw Material Supply	Coordination via Supply Chain Department
Repair / Overhaul / Refurbishment	Restoration and modernization of existing machinery
Capacity Expansion	Engineering and implementation of throughput increases
Staff Training	Operational and basic maintenance training

Why Sahi Rasa

Process engineering, machinery-related capabilities, procurement support, supply-chain coordination, installation, commissioning, training, maintenance support and automation are combined. The practical advantage is a more integrated execution path from concept to an operating production line.

From Empty Land to Production

Typical sequence: Feasibility → Engineering → Factory Design → Equipment Design → Machinery Manufacturing/Procurement → Logistics → Installation → Commissioning → Staff Training → Raw Material Supply → Trial Production → Commercial Production. Operational support for a defined initial period can be examined as a contractual option.

Who Should Contact Sahi Rasa?

Investors – planning a new washbasin and wall-hung toilet factory or production line
Existing Factory Owners – needing repair, overhaul, refurbishment, modernization, automation or capacity expansion
Industrial Buyers – requiring machinery, spare parts, raw materials or engineering services

Final CTA

If you intend to set up a washbasin and wall-hung toilet production line or factory, if your existing plant needs repair, overhaul or capacity expansion, if you require new machinery or automation, or if you need coordination of raw-material supply, contact the Industrial Department.

Submit your request for: Factory Setup / Machinery / Repair / Overhaul / Refurbishment / Automation / Capacity Expansion / Raw Materials.

Registering an order for raw materials for the factory Washbasin and Wall-Hung Toilet

FAQ

What is the typical cost of setting up this factory?
Cost depends on capacity, product range, automation level, building and utility scope. A detailed estimate is prepared after process definition.
Which main machines are required?
ALV Cell high-pressure casting (2 modules), RobotClean finishing robot, RobotGlaze and tunnel kiln.
What production capacity can be designed?
Typical output 130 pieces/day with 2 modules (expandable to 200), determined during the engineering phase.
How much space is needed?
Typical process area ranges from approximately 800 to 2000 m², subject to final layout.
What are the main raw materials?
Clay, kaolin, feldspar, silica, water, glaze, pigments, plaster, molds and packaging materials.
Can raw materials be supplied?
Yes, via the Supply Chain Department according to project scope.
Is machinery manufacturing or procurement supported?
Design, manufacturing or coordinated procurement according to the agreed scope.
Can existing machines be repaired?
Yes – inspection, troubleshooting, mechanical/electrical repair and spare parts.
Is overhaul or refurbishment possible?
Yes – comprehensive restoration and control upgrades.
Can capacity of an existing line be increased?
Often yes, by adding casting modules or upgrading the kiln.
Are turnkey projects executed?
Turnkey or partial turnkey scopes can be offered under defined contracts.
Are services available in Iraq and Kurdistan Region?
Yes, including Erbil, Sulaymaniyah, Duhok and other locations.
Are services available in Afghanistan?
Yes, including Kabul, Herat and Mazar-e-Sharif.
Can raw materials be supplied from Iran for regional projects?
Yes, coordination of material supply is part of possible supply-chain scope.
Is installation and commissioning included?
They can be included according to the selected contractual package.