Pistachio and Hazelnut Oil Production Line and Factory Setup

A pistachio and hazelnut oil production line is an integrated industrial system engineered to extract high-quality edible oils from pistachio and hazelnut kernels through controlled mechanical processes. The line transforms raw nuts into filtered, packaged oil while preserving natural flavor, aroma and nutritional value. Depending on selected technology, the process can emphasize cold pressing for premium virgin oil or controlled warm pressing for higher yield.

From an industrial viewpoint, nut oil extraction is important because it combines precise kernel preparation, moisture control, mechanical pressing and fine filtration to achieve consistent oil quality, low residual oil in cake and stable shelf life. The process relies on a defined sequence of unit operations that must be correctly sized and integrated for hygienic food-grade production.

Primary raw materials typically include shelled or in-shell pistachios and hazelnuts. Supporting materials include process water for cleaning stages and filter media. Core machinery consists of shell crackers, kernel separators, dryers, cold or warm oil presses, filter presses and packaging equipment.

The Industrial Department supports investors establishing a new pistachio or hazelnut oil factory as well as existing plant owners requiring repair, overhaul, capacity expansion or automation of current oil extraction lines. Projects can start from an empty site or from an operating facility that needs technical upgrading.

Whether the goal is a green-field turnkey nut oil plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.

Production Line Overview

The pistachio and hazelnut oil production line is engineered as an integrated process system covering shell cracking, kernel separation, drying, pressing, filtration, packaging and storage. Design capacity is determined during the engineering phase and can typically range from semi-industrial scales up to higher industrial throughputs, depending on final product mix and market requirements.

Product types include cold-pressed virgin pistachio oil, cold-pressed hazelnut oil, blended nut oils, filtered refined grades and residual oil cake for further use. The overall process flow follows a defined sequence: shell cracking, kernel separation and cleaning, drying to controlled moisture, mechanical pressing (cold or warm), filtration, packaging and storage.

Main machinery groups include shell crackers, kernel separators, dryers, oil presses (screw or hydraulic), filter presses, storage tanks and packaging machines, together with associated CIP and utility systems where applicable. Supporting infrastructure covers electrical power, process water, compressed air and wastewater handling.

Manpower requirements depend on the degree of automation and selected packaging format. Quality control covers incoming nut quality, moisture content, oil yield, free fatty acid levels, sensory attributes and packaging integrity. Finished oil is stored under controlled conditions before distribution.

Technical Specifications

The following technical data represent typical ranges for an industrial pistachio and hazelnut oil production line. Final values are defined during basic and detailed engineering and may vary according to selected technology, level of automation, product portfolio and factory layout. For precise project-specific figures, contact the Industrial Department.

Specification	Description
Product	Pistachio oil, hazelnut oil, blended nut oils (cold-pressed or warm-pressed depending on configuration)
Production Capacity	Depending on project capacity and selected equipment sizing (to be determined during engineering phase)
Required Area	200–500 m² (subject to final layout and capacity)
Electrical Power	380 V three-phase, 30–80 kW (depending on equipment selection and automation level)
Water Consumption	5–10 m³/day (process and utility water, depending on capacity and cleaning frequency)
Compressed Air	As required by selected packaging and control systems
Manpower	3–8 persons per shift (depending on automation and packaging format)
Main Machines	Shell cracker, kernel separator, dryer, cold/warm oil press, filter press, packaging machine
Packaging	Bottles, cans, bulk containers or other formats according to selected filling equipment
Storage	Ambient or controlled-temperature storage depending on oil type and shelf-life requirements

All figures are indicative. Detailed utility balances, equipment lists and layout drawings are prepared after process definition and capacity confirmation.

Products

An industrial pistachio and hazelnut oil production line can manufacture a variety of finished products depending on the selected pressing technology and filtration level. Typical product families include:

Cold-pressed virgin pistachio oil
Cold-pressed virgin hazelnut oil
Warm-pressed pistachio or hazelnut oil for higher yield applications
Blended nut oils
Filtered refined grades
Oil cake / residual cake for animal feed or further processing

Variant development (flavor profile, acidity, color, packaging size) is defined during product development and process engineering. Packaging formats and secondary packaging are selected according to target markets and distribution channels.

Raw Materials for Pistachio and Hazelnut Oil Factory

Raw material selection and quality control are critical for oil yield, flavor stability and shelf life. The main materials used in a typical industrial nut oil process are described below.

Main Raw Materials

Pistachios – In-shell or shelled kernels. Quality of incoming nuts (moisture, free fatty acids, insect damage) directly influences final oil quality and process stability.
Hazelnuts – In-shell or shelled kernels. Fat content and kernel integrity affect extraction efficiency and oil character.
Water – Used for cleaning stages; must meet process-water standards.

Secondary / Optional Materials

Filter media (cloth, paper or cartridge filters)
Packaging materials (glass, PET, metal containers)

Each material has a defined role in the process and a measurable impact on quality attributes such as oil clarity, aroma retention and oxidative stability. Storage and handling conditions must be controlled to preserve kernel quality before pressing.

Sahi Rasa For Factories raw material

The Supply Chain Department is prepared to support identification, evaluation and supply of the main and auxiliary raw materials required by pistachio and hazelnut oil factories. Depending on the contractual scope, services may include supplier identification and evaluation, procurement and purchase coordination, specification control, logistics coordination, supply-chain design for continuous production, ongoing supply arrangements, and supply of materials from Iran for projects located in regional markets.

Registering an order for raw materials for the factory Pistachio and Hazelnut Oil
Sahi Rasa Supply Chain Department

Raw-material supply chain support can be examined for industrial nut oil projects located in Iran, Iraq, the Kurdistan Region of Iraq (including Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia and Georgia.

Manufacturing Process

The industrial pistachio and hazelnut oil process follows a defined sequence of unit operations. Each stage has a clear purpose, input materials, equipment and quality impact.

Shell Cracking – In-shell pistachios and hazelnuts are fed into a shell cracker that gently breaks the shells without damaging the kernels.
Kernel Separation – Cracked material passes through a separator that removes shell fragments and recovers clean kernels.
Drying – Kernels are dried to a controlled moisture level suitable for efficient pressing and oil stability.
Pressing – Dried kernels are fed into a cold press (for virgin oil) or warm press system. Mechanical pressure extracts the oil while minimizing heat damage in cold-press mode.
Filtration – Crude oil is passed through a filter press or multi-stage filtration system to remove fine particles and sediment.
Packaging – Filtered oil is filled into bottles, cans or bulk containers under hygienic conditions.
Storage – Packaged oil is stored under conditions that protect against light and oxidation until dispatch.

Machinery & Equipment

Each main machine performs a specific function. Support is available for design, manufacturing or procurement, customization, installation, commissioning, repair, overhaul, refurbishment, automation and spare-parts supply according to the agreed project scope.

Shell Cracker – Breaks hard shells of pistachios and hazelnuts. Position: first process stage. Importance: foundation of kernel recovery. Quality impact: excessive force damages kernels and reduces oil quality. Maintenance: rollers, clearance adjustment and drive system. Sahi Rasa support covers design, manufacturing/procurement, installation, repair and spare parts.
Kernel Separator – Separates kernels from shell fragments by density or air classification. Position: immediately after cracking. Quality impact: incomplete separation introduces shell particles into the oil stream. Maintenance: screens, fans and air ducts.
Dryer – Reduces kernel moisture to optimal pressing level. Position: before pressing. Quality impact: incorrect moisture leads to low yield or oil degradation. Maintenance: heating elements, sensors and air circulation.
Oil Press (Cold/Warm) – Mechanically extracts oil under controlled temperature and pressure. Core machine that defines oil quality and yield. Position: after drying. Quality impact: temperature and pressure control determine virgin versus higher-yield grades. Maintenance: screws, cages, bearings and temperature control system. Sahi Rasa provides full support including overhaul and capacity upgrades.
Filter Press – Removes fine solids from crude oil. Position: after pressing. Quality impact: residual particles affect clarity and shelf life. Maintenance: filter cloths, plates and hydraulic system.
Packaging Machine – Fills oil into final containers. Position: end of line. Quality impact: accurate filling and sealing protect product integrity. Maintenance: dosing valves, sealing heads and sensors.

Factory Layout & Building Requirements

Typical functional areas include raw-nut receiving and storage, cracking and separation, drying, pressing and filtration, packaging, finished-goods storage, quality-control laboratory, utility rooms, maintenance workshop, staff facilities and loading docks. Layout must respect hygienic zoning and process flow. Exact area allocation is determined during the engineering phase according to capacity and product range.

Utilities

Electricity: 380 V three-phase, typically 30–80 kW
Water: 5–10 m³/day
Compressed air: as required by packaging and control systems
HVAC and drainage according to hygiene and local regulations

Turnkey Factory Setup

An investor can start from an empty site. Depending on contractual scope, the project can be accompanied through: Idea → Feasibility → Engineering → Factory Design → Machinery → Procurement → Manufacturing → Installation → Commissioning → Training → Raw Material Supply → Packaging → Trial Production → Commercial Production. The objective is an operational factory ready for production.

EPC & PMC

Projects can be executed under EPC (Engineering, Procurement, Construction) or PMC (Project Management Consultancy) approaches. Engineering, machinery supply or manufacturing, installation supervision and commissioning are coordinated within the defined contract boundaries.

Machinery Repair

Existing pistachio and hazelnut oil factories can request inspection, troubleshooting, mechanical and electrical repair, component replacement, spare-parts supply and line maintenance support for shell crackers, separators, dryers, presses, filter presses and packaging machines.

Machinery Overhaul & Refurbishment

Older equipment can be evaluated for comprehensive overhaul, replacement of worn parts, control-system upgrades, improved reliability and modest capacity or quality improvements where technically feasible.

Capacity Expansion

Capacity of an existing line can often be increased by addressing bottlenecks, upgrading key machines (press, filtration, packaging), improving material handling or introducing selective automation.

Industrial Automation

Typical applications include PLC sequence control, temperature and moisture monitoring, automatic dosing, HMI, data logging and optional SCADA integration.

Supply Chain

Factory = Machinery + Raw Materials + Utilities + People + Process + Supply Chain + Market. The Supply Chain Department supports supplier sourcing, procurement, logistics and ongoing material supply for nut oil projects.

Packaging

Filling, sealing, labeling, coding, cartoning and palletizing are integrated according to product format and market requirements.

Branding & Product Development

When required, support can be provided for product development, packaging design, graphic design, industrial design, branding and related marketing preparation.

Market & Country Sections

Engineering, machinery, installation, overhaul and supply-chain support are available for pistachio and hazelnut oil projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia and Georgia.

Sahi Rasa Services

Service	Application in This Project
Feasibility Study	Technical and economic assessment of capacity, product mix and investment
Factory Design	Layout, process flow and utility design
Machinery Design / Manufacturing	Specification and coordinated supply or manufacturing of process equipment
Procurement	Sourcing of machinery, components and materials
Installation & Commissioning	Mechanical/electrical installation, start-up and performance testing
Automation	PLC, HMI, process control and optional SCADA
Raw Material Supply	Coordination via Supply Chain Department
Repair / Overhaul / Refurbishment	Restoration and modernization of existing machinery
Capacity Expansion	Engineering and implementation of throughput increases
Staff Training	Operational and basic maintenance training

Why Sahi Rasa

Process engineering, machinery-related capabilities, procurement support, supply-chain coordination, installation, commissioning, training, maintenance support and automation are combined. The practical advantage is a more integrated execution path from concept to an operating production line.

From Empty Land to Production

Typical sequence: Feasibility → Engineering → Factory Design → Equipment Design → Machinery Manufacturing/Procurement → Logistics → Installation → Commissioning → Staff Training → Raw Material Supply → Trial Production → Commercial Production. Operational support for a defined initial period can be examined as a contractual option.

Who Should Contact Sahi Rasa?

Investors – planning a new pistachio or hazelnut oil factory or production line
Existing Factory Owners – needing repair, overhaul, refurbishment, modernization, automation or capacity expansion
Industrial Buyers – requiring machinery, spare parts, raw materials or engineering services

Final CTA

If you intend to set up a pistachio and hazelnut oil production line or factory, if your existing plant needs repair, overhaul or capacity expansion, if you require new machinery or automation, or if you need coordination of raw-material supply, contact the Industrial Department.

Submit your request for: Factory Setup / Machinery / Repair / Overhaul / Refurbishment / Automation / Capacity Expansion / Raw Materials.

Registering an order for raw materials for the factory Pistachio and Hazelnut Oil

FAQ

What is the typical cost of setting up a pistachio and hazelnut oil factory?
Cost depends on capacity, product range, automation level, building and utility scope. A detailed estimate is prepared after process definition.
Which main machines are required?
Shell cracker, kernel separator, dryer, oil press (cold or warm), filter press and packaging machine.
What production capacity can be designed?
Capacity is determined during the engineering phase according to market demand and investment criteria.
How much space is needed?
Typical process area ranges from approximately 200 to 500 m², subject to final layout.
What are the main raw materials?
Pistachios, hazelnuts, process water and filter media.
Can raw materials be supplied?
Yes, via the Supply Chain Department according to project scope.
Is machinery manufacturing or procurement supported?
Design, manufacturing or coordinated procurement according to the agreed scope.
Can existing machines be repaired?
Yes – inspection, troubleshooting, mechanical/electrical repair and spare parts.
Is overhaul or refurbishment possible?
Yes – comprehensive restoration and control upgrades.
Can capacity of an existing line be increased?
Often yes, by addressing bottlenecks and upgrading key equipment.
Are turnkey projects executed?
Turnkey or partial turnkey scopes can be offered under defined contracts.
Are services available in Iraq and Kurdistan Region?
Yes, including Erbil, Sulaymaniyah, Duhok and other locations.
Are services available in Afghanistan?
Yes, including Kabul, Herat and Mazar-e-Sharif.
Can raw materials be supplied from Iran for regional projects?
Yes, coordination of material supply is part of possible supply-chain scope.
Is installation and commissioning included?
They can be included according to the selected contractual package.