Biscuit and Cookie Production Line and Factory Setup

A biscuit and cookie production line is an industrial bakery system designed to manufacture biscuits, cookies, and related products through dough preparation, forming (rotary molding, wire cutting, or sheeting), baking, cooling, and packaging. The process produces consistent quality products with controlled texture, moisture, and shelf life.

Main raw materials include flour, sugar, fat or oil, eggs or milk powder, flavors, and packaging materials. Core equipment consists of mixers, formers (rotary molder, wire cutter, or laminator), ovens, coolers, and packaging machines.

The Industrial Department supports new investors establishing a biscuit factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation.

Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.

Production Line Overview

Capacity is determined during engineering and is typically expressed in kilograms or pieces per hour. The process sequence is: dough mixing, forming, baking in a tunnel oven, cooling, and packaging.

Main machinery includes dough mixer, forming machine (rotary molder, wire cutter, or sheeter), tunnel oven, cooler, and packaging machine. Required area depends on capacity. Manpower is moderate.

Technical Specifications

Specification	Description
Product	Biscuits, cookies, and related baked products
Production Capacity	Depending on project capacity (to be determined during engineering phase)
Required Area	Depending on capacity and layout
Electrical Power	Depending on scale
Gas / Fuel	For oven
Manpower	Moderate operational team
Main Machines	Dough mixer, forming machine, tunnel oven, cooler, packaging machine

Products

Hard and soft biscuits, cookies, crackers, and specialty baked products according to recipe and forming equipment.

Raw Materials for Biscuit Factory

Flour, sugar, fat or oil, eggs or milk powder, flavors, and packaging materials.

Sahi Rasa For Factories raw material

The Supply Chain Department supports identification, evaluation, and supply of flour, sugar, and packaging materials.

Registering an order for raw materials for the factory Biscuit
Sahi Rasa Supply Chain Department

Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Manufacturing Process

1. Dough mixing
2. Forming (rotary molding, wire cutting, or sheeting)
3. Baking in tunnel oven
4. Cooling
5. Packaging

Machinery & Equipment

• Dough mixer
• Forming machine (rotary molder, wire cutter, or sheeter)
• Tunnel oven
• Cooler
• Packaging machine

Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.

Factory Layout & Building Requirements

Raw material storage, mixing and forming area, baking hall, cooling and packaging, and finished goods storage. Hygiene is essential.

Utilities

• Electrical power
• Gas or other fuel for oven
• Process water
• Compressed air

Turnkey Factory Setup

Projects can start from an empty site and progress through the full sequence according to contractual scope.

EPC & PMC

Execution under EPC or PMC approaches is possible.

Machinery Repair

Existing lines can receive inspection, troubleshooting, repair, and spare-parts support.

Machinery Overhaul & Refurbishment

Older mixers, ovens, and packaging machines can be overhauled and modernized.

Capacity Expansion

Capacity can be increased by upgrading oven or forming capacity, or by adding parallel lines.

Industrial Automation

Possible applications include automatic recipe control, oven temperature control, and packaging automation.

Supply Chain

Stable supply of flour, sugar, and packaging materials is essential. The Supply Chain Department supports sourcing and logistics.

Packaging

Biscuits and cookies are packed in flow wraps, trays, or boxes according to market requirements.

Branding & Product Development

Support can be provided for product development when required.

Market & Country Sections

Support is available for biscuit and cookie projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Sahi Rasa Services

Service	Application in This Project
Feasibility Study	Assessment of capacity and investment
Factory Design	Layout and utility design
Machinery Design / Manufacturing	Specification and coordinated supply of equipment
Procurement	Sourcing of machinery and materials
Installation & Commissioning	Installation, start-up, and performance testing
Automation	Process control and packaging systems
Raw Material Supply	Coordination via Supply Chain Department
Repair / Overhaul / Refurbishment	Restoration of existing lines
Capacity Expansion	Throughput improvement measures
Staff Training	Operational and maintenance training

Why Sahi Rasa

Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.

From Empty Land to Production

Typical sequence from feasibility through commercial production.

Who Should Contact Sahi Rasa?

• Investors – planning a new biscuit factory
• Existing Factory Owners – needing repair, overhaul, or capacity expansion
• Industrial Buyers – requiring machinery, spare parts, or materials

Final CTA

If you intend to set up a biscuit or cookie production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.

Registering an order for raw materials for the factory Biscuit

FAQ

1. What types of products can be produced?
   Hard and soft biscuits, cookies, and crackers depending on the forming equipment.
2. What is the typical capacity?
   Capacity is determined during engineering and is usually expressed in kg or pieces per hour.
3. What are the main raw materials?
   Flour, sugar, fat, and packaging materials.
4. Can raw materials be supplied?
   Yes, via the Supply Chain Department.
5. Can existing equipment be repaired or overhauled?
   Yes.
6. Is capacity expansion possible?
   Yes.
7. Are services available in Iraq and Afghanistan?
   Yes.
8. Is turnkey execution available?
   Turnkey or partial scopes can be offered under contract.
9. Is installation and commissioning included?
   They can be included according to the selected package.
10. Is oven control important?
    Yes, precise temperature and time control are essential for consistent baking quality.