Olive Oil (Virgin and Extra Virgin) Production Line and Factory Setup

A olive oil (virgin and extra virgin) production line is a complete industrial system designed to transform raw oilseeds, fruits or kernels into finished edible oil under controlled hygienic and process conditions. The line produces virgin, extra-virgin, cold-pressed or refined grades depending on the selected technology and packaging equipment.

From an industrial perspective, edible-oil manufacturing is important because it combines mechanical extraction or pressing, separation, filtration and optional refining steps to achieve consistent quality, oxidative stability and shelf life. The process relies on a defined sequence of unit operations that must be correctly engineered, sized and integrated.

Primary raw materials typically include olives, process water, filter media, packaging materials. The core machinery set consists of washing and leaf-removal unit, crusher, malaxer 500-3000 l, horizontal decanter 500-3000 kg/h, vertical centrifuge for polishing, filtration and packaging line.

The Industrial Department supports investors who want to establish a new olive oil (virgin and extra virgin) factory as well as existing plant owners who need repair, overhaul, capacity expansion or automation of their current lines. Projects can start from an empty site or from an operating facility that requires technical upgrading.

Whether the goal is a green-field turnkey plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.

Production Line Overview

The olive oil (virgin and extra virgin) production line is engineered as an integrated process system covering raw-material reception, cleaning, extraction, separation, optional refining, filtration and packaging. Design capacity is determined during the engineering phase and can typically range from pilot or semi-industrial scales up to higher industrial throughputs, depending on final product mix and market requirements.

The overall process flow follows a defined sequence: cleaning and preparation, crushing or pressing, malaxation or extraction where applicable, separation of oil from solids and water, optional refining steps, filtration and packaging. Main machinery groups include cleaning machines, crushers/presses, malaxers or extractors, decanters/centrifuges, filters and filling equipment. Supporting infrastructure covers electrical power, process water, steam (where refining is required), compressed air and wastewater handling.

Manpower requirements depend on the degree of automation. Quality control covers incoming raw materials, process parameters (temperature, pressure), free fatty acid, peroxide value and sensory checks, and finished-product packaging integrity.

Technical Specifications

The following technical data represent typical ranges for an industrial olive oil (virgin and extra virgin) production line. Final values are defined during basic and detailed engineering and may vary according to selected technology, level of automation, product portfolio and factory layout. For precise project-specific figures, contact the Industrial Department.

Specification	Description
Product	Olive Oil (Virgin and Extra Virgin) (virgin, extra-virgin, cold-pressed or refined grades depending on configuration)
Production Capacity	Depending on project capacity and selected equipment sizing (to be determined during engineering phase)
Required Area	200–800 m² (subject to final layout and capacity)
Electrical Power	380 V three-phase, 30–100 kW (depending on equipment selection and automation level)
Water Consumption	5–15 m³/day (process and utility water, depending on capacity)
Steam (if refining)	100–300 kg/h where chemical refining is applied
Manpower	3–12 persons per shift (depending on automation)
Main Machines	Washing and leaf-removal unit, crusher, malaxer 500-3000 L, horizontal decanter 500-3000 kg/h, vertical centrifuge for polishing, filtration and packaging line
Packaging	Bottles, cans, bulk containers or other formats according to selected filling equipment
Storage	Ambient or controlled-temperature storage as defined in engineering

All figures are indicative. Detailed utility balances, equipment lists and layout drawings are prepared after process definition and capacity confirmation.

Products

An industrial olive oil (virgin and extra virgin) production line can manufacture virgin, extra-virgin, cold-pressed or refined oil depending on the selected process route. Packaging formats and portion sizes are selected according to target markets and distribution channels.

Raw Materials for Olive Oil (Virgin and Extra Virgin) Factory

Raw material selection and quality control are critical for oil yield, flavor, oxidative stability and shelf life.

Main Raw Materials

Raw seeds, fruits or kernels according to the oil type
Process water meeting potable or process standards
Filter media, bleaching earth or solvents where refining is applied
Packaging materials (bottles, cans, closures)

Each material has a defined role and a measurable impact on quality attributes. Storage and handling conditions must be controlled.

Sahi Rasa For Factories raw material

The Supply Chain Department is prepared to support identification, evaluation and supply of the main and auxiliary raw materials required by olive oil (virgin and extra virgin) factories. Depending on the contractual scope, services may include supplier identification and evaluation, procurement and purchase coordination, specification control, logistics coordination, supply-chain design for continuous production, ongoing supply arrangements, and supply of materials from Iran for projects located in regional markets.

Registering an order for raw materials for the factory Olive Oil (Virgin and Extra Virgin)
Sahi Rasa Supply Chain Department

Raw-material supply chain support can be examined for industrial projects located in Iran, Iraq, the Kurdistan Region of Iraq (including Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia and Georgia.

Manufacturing Process

The industrial process follows a defined sequence of unit operations.

Reception and Cleaning – Raw material is received, weighed and cleaned of foreign matter.
Preparation – Crushing, drying or conditioning as required by the oil type.
Extraction – Mechanical pressing (cold or hot) or solvent extraction.
Separation – Decanter or centrifuge separation of oil from solids and aqueous phase.
Optional Refining – Degumming, neutralization, bleaching and deodorization for refined grades.
Filtration and Packaging – Final polishing and filling into primary packaging.

Process parameters such as temperature, pressure and residence time are defined during engineering to protect oil quality and maximize yield.

Machinery & Equipment

Each main machine performs a specific function. Support is available for design, manufacturing or procurement, customization, installation, commissioning, repair, overhaul, refurbishment, automation and spare-parts supply according to the agreed project scope.

Cleaning / Preparation Equipment – Removes foreign matter and prepares the raw material. Position: first stage. Importance: protects downstream machines and improves yield. Maintenance: screens, bearings, sensors.
Crusher / Press – Releases oil from the cellular structure. Position: after cleaning. Quality impact: temperature and pressure control determine free fatty acid and flavor. Maintenance: screws, cages, seals.
Decanter / Centrifuge – Separates oil, water and solids. Position: after extraction. Quality impact: separation efficiency affects residual oil in cake and clarity of oil. Maintenance: bowl, scrolls, bearings.
Filter and Filling Line – Polishes oil and packages it. Position: final stages. Quality impact: residual particles and fill accuracy. Maintenance: filter media, pumps, dosing systems.

Factory Layout & Building Requirements

Typical functional areas include raw-material reception and storage, cleaning and preparation, extraction and separation, optional refining, filtration and packaging, utility rooms, maintenance workshop, laboratory, staff facilities and loading docks. Layout must respect hygienic zoning and process flow. Exact area allocation is determined during the engineering phase.

Utilities

Electricity: 380 V three-phase, typically 30–100 kW
Water: 5–15 m³/day
Steam (if refining): 100–300 kg/h
Compressed air and drainage according to local regulations

Turnkey Factory Setup

An investor can start from an empty site. Depending on contractual scope, the project can be accompanied through: Idea → Feasibility → Engineering → Factory Design → Machinery → Procurement → Manufacturing → Installation → Commissioning → Training → Raw Material Supply → Packaging → Trial Production → Commercial Production.

EPC & PMC

Projects can be executed under EPC or PMC approaches. Engineering, machinery supply or manufacturing, installation supervision and commissioning are coordinated within the defined contract boundaries.

Machinery Repair

Existing factories can request inspection, troubleshooting, mechanical and electrical repair, component replacement, spare-parts supply and line maintenance support for presses, decanters, centrifuges, filters and related equipment.

Machinery Overhaul & Refurbishment

Older equipment can be evaluated for comprehensive overhaul, replacement of worn parts, control-system upgrades and modest capacity or quality improvements where technically feasible.

Capacity Expansion

Capacity of an existing line can often be increased by addressing bottlenecks, upgrading key machines (press, decanter, filter), improving line speed or introducing selective automation.

Industrial Automation

Typical applications include PLC sequence control, temperature/pressure/flow loops, automatic dosing, HMI, data logging and optional SCADA integration.

Supply Chain

Factory = Machinery + Raw Materials + Utilities + People + Process + Supply Chain + Market. The Supply Chain Department supports supplier sourcing, procurement, logistics and ongoing material supply.

Packaging

Filling, sealing, labeling, coding, cartoning and palletizing are integrated according to product format and market requirements.

Branding & Product Development

When required, support can be provided for product development, packaging design, branding and related marketing preparation.

Market & Country Sections

Engineering, machinery, installation, overhaul and supply-chain support are available for olive oil (virgin and extra virgin) projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia and Georgia.

Sahi Rasa Services

Service	Application in This Project
Feasibility Study	Technical and economic assessment of capacity, product mix and investment
Factory Design	Layout, process flow and utility design
Machinery Design / Manufacturing	Specification and coordinated supply or manufacturing of process equipment
Procurement	Sourcing of machinery, components and materials
Installation & Commissioning	Mechanical/electrical installation, start-up and performance testing
Automation	PLC, HMI, process control and optional SCADA
Raw Material Supply	Coordination via Supply Chain Department
Repair / Overhaul / Refurbishment	Restoration and modernization of existing machinery
Capacity Expansion	Engineering and implementation of throughput increases
Staff Training	Operational and basic maintenance training

Why Sahi Rasa

Process engineering, machinery-related capabilities, procurement support, supply-chain coordination, installation, commissioning, training, maintenance support and automation are combined. The practical advantage is a more integrated execution path from concept to an operating production line.

From Empty Land to Production

Typical sequence: Feasibility → Engineering → Factory Design → Equipment Design → Machinery Manufacturing/Procurement → Logistics → Installation → Commissioning → Staff Training → Raw Material Supply → Trial Production → Commercial Production.

Who Should Contact Sahi Rasa?

Investors – planning a new olive oil (virgin and extra virgin) factory or production line
Existing Factory Owners – needing repair, overhaul, refurbishment, modernization, automation or capacity expansion
Industrial Buyers – requiring machinery, spare parts, raw materials or engineering services

Final CTA

If you intend to set up a olive oil (virgin and extra virgin) production line or factory, if your existing plant needs repair, overhaul or capacity expansion, if you require new machinery or automation, or if you need coordination of raw-material supply, contact the Industrial Department.

Submit your request for: Factory Setup / Machinery / Repair / Overhaul / Refurbishment / Automation / Capacity Expansion / Raw Materials.

Registering an order for raw materials for the factory Olive Oil (Virgin and Extra Virgin)

FAQ

What is the typical cost of setting up a olive oil (virgin and extra virgin) factory?
Cost depends on capacity, product range, automation level, building and utility scope. A detailed estimate is prepared after process definition.
Which main machines are required?
Washing and leaf-removal unit, crusher, malaxer 500-3000 L, horizontal decanter 500-3000 kg/h, vertical centrifuge for polishing, filtration and packaging line.
What production capacity can be designed?
Capacity is determined during the engineering phase according to market demand and investment criteria.
How much space is needed?
Typical process area ranges from approximately 200 to 800 m², subject to final layout.
What are the main raw materials?
Olives, process water, filter media, packaging materials.
Can raw materials be supplied?
Yes, via the Supply Chain Department according to project scope.
Is machinery manufacturing or procurement supported?
Design, manufacturing or coordinated procurement according to the agreed scope.
Can existing machines be repaired?
Yes – inspection, troubleshooting, mechanical/electrical repair and spare parts.
Is overhaul or refurbishment possible?
Yes – comprehensive restoration and control upgrades.
Can capacity of an existing line be increased?
Often yes, by addressing bottlenecks and upgrading key equipment.
Are turnkey projects executed?
Turnkey or partial turnkey scopes can be offered under defined contracts.
Are services available in Iraq and Kurdistan Region?
Yes, including Erbil, Sulaymaniyah, Duhok and other locations.
Are services available in Afghanistan?
Yes, including Kabul, Herat and Mazar-e-Sharif.
Can raw materials be supplied from Iran for regional projects?
Yes, coordination of material supply is part of possible supply-chain scope.
Is installation and commissioning included?
They can be included according to the selected contractual package.