Portfolio
Paint and Thinner Production Line and Factory Setup
A paint and thinner production line is a complete industrial system designed to mix, disperse, filter and pack paints and thinners under controlled process conditions. The line produces architectural, industrial and decorative paints as well as solvent thinners.
From an industrial perspective, paint manufacturing is important because it combines precise dosing of resins, solvents and pigments, high-speed dispersion, controlled milling and accurate filling to achieve consistent colour, viscosity and stability. The process relies on a defined sequence of unit operations that must be correctly engineered, sized and integrated.
Primary materials typically include resins, solvents, pigments, additives and water. The core machinery set consists of high-speed mixers, sand or ball mills, holding tanks, fillers (2000–5000 cans/h), cappers and labelers.
The Industrial Department supports investors who want to establish a new paint plant as well as existing operators who need repair, overhaul, capacity expansion or automation of their current lines. Projects can start from an empty site or from an operating facility that requires technical upgrading.
Whether the goal is a green-field turnkey paint plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.
Production Line Overview
The paint line is engineered as an integrated process system covering raw-material preparation, high-speed mixing, milling, filtration, viscosity adjustment, filling, capping and labelling. Design capacity is determined during the engineering phase and can typically range from 5 to 20 tonnes per day.
Main machinery groups include high-speed mixers, mills, holding tanks, fillers, cappers and labelers. Supporting infrastructure covers electrical power and process water.
Manpower requirements depend on the degree of automation. Quality control covers colour, viscosity, fineness and package integrity.
Technical Specifications
| Specification | Description |
|---|---|
| Product | Paints and thinners |
| Production Capacity | 5–20 tonnes per day |
| Required Area | 500–1000 m² |
| Electrical Power | 380 V three-phase, 50–100 kW |
| Water Consumption | 10–20 m³/day |
| Manpower | 5–12 persons per shift |
| Main Machines | High-speed mixer, sand/ball mill, holding tank, filler, capper, labeler |
All figures are indicative.
Products
Architectural, industrial and decorative paints and solvent thinners in various colours and pack sizes.
Raw Materials for Paint Factory
Primary materials are resins, solvents, pigments, additives, water and packaging materials.
Sahi Rasa For Factories raw material
The Supply Chain Department is prepared to support identification, evaluation and supply of resins, pigments, solvents and packaging required by paint plants.
Registering an order for raw materials for the factory Paint and Thinner
Sahi Rasa Supply Chain Department
Support is available for projects in Iran, Iraq, Kurdistan Region, Afghanistan and other regional markets.
Manufacturing Process
- Raw Material Preparation – Resins, solvents and pigments are weighed.
- High-Speed Mixing – Ingredients are dispersed.
- Milling – Pigments are ground in sand or ball mills.
- Filtration and Viscosity Adjustment – Product is filtered and adjusted.
- Filling and Capping – Cans are filled (2000–5000 cans/h) and capped.
- Labelling – Labels are applied.
Machinery & Equipment
- High-Speed Mixer – Disperses ingredients. Position: first process stage. Importance: uniformity of dispersion. Quality impact: incomplete mixing causes colour variation. Maintenance: agitators and seals. Sahi Rasa support covers design, installation, repair and spare parts.
- Sand or Ball Mill – Grinds pigments. Position: after mixing. Importance: fineness of grind. Quality impact: incomplete milling affects gloss and stability. Maintenance: media, linings and drives.
- Filler, Capper and Labeler – Packs the product. Position: end of line. Importance: net volume and presentation. Quality impact: inaccurate fill or missing labels cause complaints. Maintenance: dosing valves, capping heads and applicators.
Factory Layout & Building Requirements
Typical areas include raw-material storage, mixing and milling, filling, packaging, quality control, utilities and staff facilities. Exact area is determined during engineering. Solvent handling and safety requirements must be observed.
Utilities
- Electricity: 380 V three-phase, 50–100 kW
- Water: 10–20 m³/day
Turnkey Factory Setup
An investor can start from an empty site. The project can be accompanied through feasibility, engineering, design, machinery, installation, commissioning, training and commercial production.
EPC & PMC
Projects can be executed under EPC or PMC approaches within defined contracts.
Machinery Repair
Existing paint lines can request inspection, repair and spare-parts support for mixers, mills, fillers and cappers.
Machinery Overhaul & Refurbishment
Older equipment can be overhauled and control systems upgraded.
Capacity Expansion
Capacity can be increased by upgrading mixers or filling lines.
Industrial Automation
PLC control of mixing sequences, viscosity and filling is typical.
Supply Chain
The Supply Chain Department supports resin, pigment, solvent and packaging supply.
Packaging
Cans, lids, labelling and secondary packaging are integrated according to market requirements.
Branding & Product Development
Support for formulation development, packaging design and branding is available when required.
Market & Country Sections
Services are available in Iran, Iraq, Kurdistan Region, Afghanistan and other listed regional markets.
Sahi Rasa Services
| Service | Application in This Project |
|---|---|
| Feasibility Study | Technical and economic assessment |
| Factory Design | Layout and process design |
| Machinery Design / Manufacturing | Equipment specification and supply |
| Procurement | Sourcing of machinery and materials |
| Installation & Commissioning | Start-up and testing |
| Automation | PLC and process control |
| Raw Material Supply | Via Supply Chain Department |
| Repair / Overhaul | Restoration of existing equipment |
| Capacity Expansion | Throughput increases |
| Staff Training | Operational training |
Why Sahi Rasa
Integrated process engineering, machinery, installation and training provide a clear path from concept to operating production line.
From Empty Land to Production
Typical sequence from feasibility through commercial production.
Who Should Contact Sahi Rasa?
- Investors planning a new paint plant
- Existing owners needing repair, overhaul or expansion
- Industrial buyers requiring machinery or materials
Final CTA
Contact the Industrial Department for factory setup, machinery, repair, overhaul or raw-material coordination.
Registering an order for raw materials for the factory Paint and Thinner
FAQ
- What capacity can be designed?
Typically 5–20 tonnes per day. - Which main machines are required?
High-speed mixer, sand/ball mill, holding tank, filler, capper and labeler. - How much space is needed?
Approximately 500–1000 m². - Can existing lines be repaired?
Yes. - Are turnkey projects available?
Yes under defined contracts. - Are services available in Iraq and Afghanistan?
Yes. - Can materials be supplied?
Yes via the Supply Chain Department. - Is installation included?
It can be included according to the package. - What about automation?
PLC and process control can be provided. - How is capacity expanded?
By upgrading mixers or filling lines.
