Soft Candy Production Line and Factory Setup

A soft candy production line is an integrated industrial system designed to dissolve, cook under vacuum (microfilm), flavor, deposit into molds, cool and demold soft candies such as jellies, gummies and toffees under controlled hygienic conditions. The line produces a wide range of soft candy products with precise weight control.

From an industrial perspective, soft candy manufacturing is important because it combines precise microfilm vacuum cooking, accurate depositing, controlled cooling and demolding to achieve consistent texture, shape and shelf life. The process relies on a defined sequence of unit operations that must be correctly engineered and integrated.

Primary raw materials typically include sugar, glucose, gelatin or pectin, water, colors, flavors and citric acid. Core machinery consists of dissolving tanks, storage tanks, transfer pumps, microfilm cookers, flavor/color mixers, depositors (25–35 strokes/min), cooling tunnels and demolding systems.

The Industrial Department supports investors establishing a new soft candy factory as well as existing plant owners requiring repair, overhaul, capacity expansion or automation of current soft candy lines. Projects can start from an empty site or from an operating facility that needs technical upgrading.

Whether the goal is a green-field turnkey soft candy plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.

Production Line Overview

The soft candy production line is engineered as an integrated process system covering dissolving, storage, pre-heating, microfilm vacuum cooking, flavoring, depositing into molds, cooling and demolding. Design capacity is determined during the engineering phase and can typically range from 100–300 kg/h depending on final product mix and market requirements.

Product types include gelatin or pectin-based soft candies, gummies, toffees and similar products with maximum piece weight around 7 g. The overall process flow follows a defined sequence: dissolving of ingredients, transfer and storage, pre-heating, microfilm cooking under vacuum, flavor and color mixing, depositing into molds, cooling and demolding, followed by packaging.

Main machinery groups include dissolving tanks, storage tanks, transfer pumps, microfilm cookers, flavor/color mixers, depositors, cooling tunnels and demolding systems. Supporting infrastructure covers electrical power, steam (typically 200 kg/h at 0.2–0.6 MPa), process water and controlled room conditions (20–25 °C, 55 % RH).

Manpower requirements depend on the degree of automation. Quality control covers syrup properties, depositing weight, texture and packaging integrity. Finished candies are stored under controlled conditions before distribution.

Technical Specifications

The following technical data represent typical ranges for an industrial soft candy production line. Final values are defined during basic and detailed engineering and may vary according to selected technology, level of automation, product portfolio and factory layout. For precise project-specific figures, contact the Industrial Department.

All figures are indicative. Detailed utility balances, equipment lists and layout drawings are prepared after process definition and capacity confirmation.

Products

An industrial soft candy production line can manufacture a variety of finished products depending on the selected formulation and mold configuration. Typical product families include:

• Gelatin-based soft candies and gummies
• Pectin-based soft candies
• Toffees and similar soft confectionery
• Various shapes and colors
• Retail and bulk packaging formats

Variant development (texture, flavor, color, mold shape, packaging) is defined during product development and process engineering according to target markets.

Raw Materials for Soft Candy Factory

Raw material selection and quality control are critical for texture, setting behavior and shelf life. The main materials used are described below.

Main Raw Materials

• Sugar – Provides bulk solids and sweetness.
• Glucose – Controls texture and prevents crystallization.
• Gelatin or Pectin – Provides the gelling structure.
• Water – Used for dissolving; must meet process standards.

Secondary / Optional Materials

• Food-grade colors and flavors
• Citric acid and other acids
• Packaging materials

Each material has a defined role in the mix and a measurable impact on quality attributes such as chewiness, clarity and flavor release. Storage and handling conditions must be controlled to preserve functional properties.

Sahi Rasa For Factories raw material

The Supply Chain Department is prepared to support identification, evaluation and supply of the main and auxiliary raw materials required by soft candy factories. Depending on the contractual scope, services may include supplier identification and evaluation, procurement and purchase coordination, specification control, logistics coordination, supply-chain design for continuous production, ongoing supply arrangements, and supply of materials from Iran for projects located in regional markets.

Registering an order for raw materials for the factory Soft Candy
Sahi Rasa Supply Chain Department

Raw-material supply chain support can be examined for industrial soft candy projects located in Iran, Iraq, the Kurdistan Region of Iraq (including Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia and Georgia.

Manufacturing Process

The industrial soft candy process follows a defined sequence of unit operations.

1. Dissolving – Sugar, glucose and gelling agents (gelatin or pectin) are dissolved in a dissolving tank.
2. Transfer and Storage – The solution is transferred to storage tanks.
3. Pre-heating – The mix is pre-heated before cooking.
4. Microfilm Vacuum Cooking – The mix is cooked under vacuum in a microfilm cooker to the required concentration and temperature.
5. Flavor and Color Mixing – Cooked mass is mixed with flavors, colors and acids.
6. Depositing – The flavored mass is deposited into molds at 25–35 strokes per minute.
7. Cooling – Filled molds pass through a cooling tunnel under controlled temperature and humidity.
8. Demolding – Cooled candies are removed from the molds.
9. Packaging – Finished soft candies are packaged.

Machinery & Equipment

Each main machine performs a specific function. Support is available for design, manufacturing or procurement, customization, installation, commissioning, repair, overhaul, refurbishment, automation and spare-parts supply according to the agreed project scope.

• Dissolving Tank – Dissolves sugar, glucose and gelling agents. Position: first stage. Importance: foundation of mix uniformity. Quality impact: incomplete dissolution causes texture defects. Maintenance: agitator, heating and sensors. Sahi Rasa support covers design and spare parts.
• Microfilm Cooker – Vacuum cooks the mix under controlled film conditions. Core machine that defines product texture. Position: after pre-heating. Quality impact: temperature, vacuum and residence time control final solids and texture. Maintenance: heating surface, vacuum system and seals. Sahi Rasa provides specialized cooker support and overhaul.
• Flavor and Color Mixer – Incorporates flavors, colors and acids uniformly. Position: after cooking. Quality impact: blend uniformity. Maintenance: agitator and seals.
• Depositor – Deposits mass into molds at 25–35 strokes/min. Core machine for shape and weight accuracy. Position: after flavoring. Quality impact: dosing accuracy and mold filling consistency. Maintenance: nozzles, pumps and timing system. Sahi Rasa provides specialized depositor support.
• Cooling Tunnel – Cools filled molds under controlled temperature and humidity (typically 20–25 °C, 55 % RH). Position: after depositing. Quality impact: insufficient cooling leads to deformation or sticking. Maintenance: fans, conveyors and climate control.
• Demolding System – Removes cooled candies from molds. Position: after cooling. Quality impact: clean demolding without damage. Maintenance: ejectors and conveyors.

Factory Layout & Building Requirements

Typical functional areas include raw-material storage, dissolving and cooking hall, depositing and cooling area, demolding and packaging, finished-goods warehouse, quality-control laboratory, utility rooms (steam, compressed air), maintenance workshop, staff facilities and loading docks. Layout must respect hygienic zoning, climate control for the cooling zone and process flow. Exact area allocation is determined during the engineering phase according to capacity and product range.

Utilities

• Electricity: 380 V three-phase, typically 45 kW
• Steam: approximately 200 kg/h at 0.2–0.6 MPa
• Water: 5–15 m³/day
• Controlled room climate for cooling section
• HVAC and drainage according to hygiene and local regulations

Turnkey Factory Setup

An investor can start from an empty site. Depending on contractual scope, the project can be accompanied through: Idea → Feasibility → Engineering → Factory Design → Machinery → Procurement → Manufacturing → Installation → Commissioning → Training → Raw Material Supply → Packaging → Trial Production → Commercial Production. The objective is an operational factory ready for production.

EPC & PMC

Projects can be executed under EPC (Engineering, Procurement, Construction) or PMC (Project Management Consultancy) approaches. Engineering, machinery supply or manufacturing, installation supervision and commissioning are coordinated within the defined contract boundaries.

Machinery Repair

Existing soft candy factories can request inspection, troubleshooting, mechanical and electrical repair, component replacement, spare-parts supply and line maintenance support for microfilm cookers, depositors, cooling tunnels and demolding systems.

Machinery Overhaul & Refurbishment

Older equipment can be evaluated for comprehensive overhaul, replacement of worn nozzles and seals, control-system upgrades, improved reliability and modest capacity or quality improvements where technically feasible.

Capacity Expansion

Capacity of an existing line can often be increased by addressing bottlenecks, upgrading key machines (cooker, depositor), improving material handling or introducing selective automation.

Industrial Automation

Typical applications include PLC sequence control, temperature and vacuum monitoring, automatic dosing, HMI, data logging and optional SCADA integration.

Supply Chain

Factory = Machinery + Raw Materials + Utilities + People + Process + Supply Chain + Market. The Supply Chain Department supports supplier sourcing, procurement, logistics and ongoing material supply for soft candy projects.

Packaging

Primary packaging, secondary packaging, labeling, coding, cartoning and palletizing are integrated according to product format and market requirements.

Branding & Product Development

When required, support can be provided for product development, packaging design, graphic design, industrial design, branding and related marketing preparation.

Market & Country Sections

Engineering, machinery, installation, overhaul and supply-chain support are available for soft candy projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia and Georgia.

Sahi Rasa Services

Why Sahi Rasa

Process engineering, machinery-related capabilities, procurement support, supply-chain coordination, installation, commissioning, training, maintenance support and automation are combined. The practical advantage is a more integrated execution path from concept to an operating production line.

From Empty Land to Production

Typical sequence: Feasibility → Engineering → Factory Design → Equipment Design → Machinery Manufacturing/Procurement → Logistics → Installation → Commissioning → Staff Training → Raw Material Supply → Trial Production → Commercial Production. Operational support for a defined initial period can be examined as a contractual option.

Who Should Contact Sahi Rasa?

• Investors – planning a new soft candy factory or production line
• Existing Factory Owners – needing repair, overhaul, refurbishment, modernization, automation or capacity expansion
• Industrial Buyers – requiring machinery, spare parts, raw materials or engineering services

Final CTA

If you intend to set up a soft candy production line or factory, if your existing plant needs repair, overhaul or capacity expansion, if you require new machinery or automation, or if you need coordination of raw-material supply, contact the Industrial Department.

Submit your request for: Factory Setup / Machinery / Repair / Overhaul / Refurbishment / Automation / Capacity Expansion / Raw Materials.

Registering an order for raw materials for the factory Soft Candy

FAQ

1. What is the typical cost of setting up a soft candy factory?
   Cost depends on capacity, product range, automation level, building and utility scope. A detailed estimate is prepared after process definition.
2. Which main machines are required?
   Dissolving tank, microfilm cooker, flavor mixer, depositor, cooling tunnel and demolding system.
3. What production capacity can be designed?
   Typical capacity ranges from 100 to 300 kg/h, determined during the engineering phase.
4. How much space is needed?
   Typical process area ranges from approximately 500 to 1000 m², subject to final layout.
5. What are the main raw materials?
   Sugar, glucose, gelatin or pectin, water, colors, flavors, citric acid and packaging materials.
6. Can raw materials be supplied?
   Yes, via the Supply Chain Department according to project scope.
7. Is machinery manufacturing or procurement supported?
   Design, manufacturing or coordinated procurement according to the agreed scope.
8. Can existing machines be repaired?
   Yes – inspection, troubleshooting, mechanical/electrical repair and spare parts.
9. Is overhaul or refurbishment possible?
   Yes – comprehensive restoration and control upgrades.
10. Can capacity of an existing line be increased?
    Often yes, by addressing bottlenecks and upgrading key equipment.
11. Are turnkey projects executed?
    Turnkey or partial turnkey scopes can be offered under defined contracts.
12. Are services available in Iraq and Kurdistan Region?
    Yes, including Erbil, Sulaymaniyah, Duhok and other locations.
13. Are services available in Afghanistan?
    Yes, including Kabul, Herat and Mazar-e-Sharif.
14. Can raw materials be supplied from Iran for regional projects?
    Yes, coordination of material supply is part of possible supply-chain scope.
15. Is installation and commissioning included?
    They can be included according to the selected contractual package.