Steel Rebar Production Line and Factory Setup

A steel rebar (reinforcing bar) production line is an industrial metal processing system designed to manufacture deformed or plain steel bars for concrete reinforcement through melting (if integrated), continuous casting, hot rolling, cooling, cutting, and bundling. The process produces bars with controlled mechanical properties and surface deformations for bonding with concrete.

Main raw materials include steel scrap or billets, and alloying elements if required. Core equipment consists of rolling mills (roughing, intermediate, and finishing stands), cooling beds, shears, and bundling systems. For integrated plants, melting and continuous casting are also included.

The Industrial Department supports new investors establishing a rebar plant and existing plant owners requiring repair, overhaul, capacity expansion, or modernization. Projects of this scale require substantial engineering.

Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.

Production Line Overview

Capacity is determined during engineering and is typically expressed in tons per year or per hour. The process sequence for a rolling-based plant is: billet heating, hot rolling through successive stands, cooling on a cooling bed, cutting to length, and bundling.

Main machinery includes billet reheating furnace, rolling mill stands, cooling bed, flying shear or cold shear, and bundling machine. Required area is significant. Manpower is moderate to large depending on automation.

Technical Specifications

Specification	Description
Product	Steel rebar (deformed and plain bars of various diameters)
Production Capacity	Depending on project capacity (to be determined during engineering phase)
Required Area	Significant industrial site
Electrical Power	High capacity depending on mill size
Fuel	For reheating furnace
Manpower	Moderate to large operational team
Main Machines	Reheating furnace, rolling mill stands, cooling bed, shear, bundling machine

Products

Deformed and plain steel reinforcing bars in various diameters and grades according to market standards.

Raw Materials for Steel Rebar Factory

Steel billets or scrap (for integrated melting), and alloying elements if required.

Sahi Rasa For Factories raw material

The Supply Chain Department supports identification, evaluation, and supply of billets, scrap, and related materials.

Registering an order for raw materials for the factory Steel Rebar
Sahi Rasa Supply Chain Department

Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Manufacturing Process

Billet reheating
Hot rolling through successive stands
Cooling on the cooling bed
Cutting to commercial lengths
Bundling and marking

Machinery & Equipment

Reheating furnace
Rolling mill stands (roughing, intermediate, finishing)
Cooling bed
Shear
Bundling machine

Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts within the contractual scope.

Factory Layout & Building Requirements

Billet storage, reheating and rolling hall, cooling bed, cutting and bundling, and finished goods storage. Large continuous layout is typical.

Utilities

High electrical capacity
Fuel for reheating furnace
Cooling water
Compressed air

Turnkey Factory Setup

Projects of this scale are typically executed under comprehensive engineering and construction contracts.

EPC & PMC

Execution under EPC or PMC approaches is common for rebar plants.

Machinery Repair

Existing mills can receive specialized inspection, troubleshooting, and repair support.

Machinery Overhaul & Refurbishment

Older rolling mills and furnaces can be overhauled and modernized under specialist supervision.

Capacity Expansion

Capacity increases require careful engineering of the rolling mill and auxiliary systems.

Industrial Automation

Modern rebar lines use extensive process control for temperature, speed, and quality parameters.

Supply Chain

Stable supply of billets or scrap is essential. The Supply Chain Department supports sourcing and logistics.

Packaging

Rebar is bundled and marked according to diameter and grade.

Branding & Product Development

Support can be provided for product specifications when required.

Market & Country Sections

Support is available for steel rebar projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Sahi Rasa Services

Service	Application in This Project
Feasibility Study	Assessment of capacity and investment
Factory Design	Layout and utility design
Machinery Design / Manufacturing	Specification and coordinated supply of process equipment
Procurement	Sourcing of machinery and materials
Installation & Commissioning	Installation, start-up, and performance testing
Automation	Process control systems
Raw Material Supply	Coordination via Supply Chain Department
Repair / Overhaul / Refurbishment	Restoration of existing plants
Capacity Expansion	Throughput improvement measures
Staff Training	Operational and maintenance training

Why Sahi Rasa

Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.

From Empty Land to Production

Typical sequence for rolling plants from feasibility through commercial production.

Who Should Contact Sahi Rasa?

Investors – planning a new steel rebar plant
Existing Factory Owners – needing repair, overhaul, or capacity expansion
Industrial Buyers – requiring machinery, spare parts, or materials

Final CTA

If you intend to set up a steel rebar production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.

Registering an order for raw materials for the factory Steel Rebar

FAQ

What diameters can be produced?
Various diameters according to the rolling mill configuration and market standards.
What is the typical capacity?
Capacity is determined during engineering and is usually expressed in tons per year.
What are the main raw materials?
Steel billets or scrap.
Can raw materials be supplied?
Yes, via the Supply Chain Department.
Can existing mills be repaired or overhauled?
Yes, under specialist supervision.
Is capacity expansion possible?
Yes, subject to detailed engineering.
Are services available in Iraq and Afghanistan?
Yes.
Is turnkey execution available?
Comprehensive EPC scopes can be offered under contract.
Is installation and commissioning included?
They can be included according to the selected package.
Is cooling bed important?
Yes, controlled cooling is essential for mechanical properties.