Tomato Paste Production Line and Factory Setup

A tomato paste production line is a complete industrial system designed to transform fresh tomatoes into concentrated paste under controlled hygienic and process conditions. The line produces finished tomato paste in cans, drums or bulk packs depending on the selected packaging equipment.

From an industrial perspective, tomato paste manufacturing is important because it combines washing, sorting, crushing, preheating, refining, vacuum concentration and sterilization to achieve consistent concentration, colour and shelf life. The process relies on a defined sequence of unit operations that must be correctly engineered, sized and integrated.

Primary raw materials typically include fresh tomatoes, salt, citric acid, water and packaging materials. The core machinery set consists of washing systems, sorting conveyors, crushers, preheaters, refiners, batch or continuous evaporators, sterilizers, fillers and seamers.

The Industrial Department supports investors who want to establish a new tomato paste factory as well as existing plant owners who need repair, overhaul, capacity expansion or automation of their current lines. Projects can start from an empty site or from an operating facility that requires technical upgrading.

Whether the goal is a green-field turnkey tomato paste plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.

Production Line Overview

The tomato paste production line is engineered as an integrated process system covering receiving, washing, sorting, crushing, preheating, refining, concentration, sterilization and packaging. Design capacity is determined during the engineering phase and can typically range from pilot or semi-industrial scales up to higher industrial throughputs, depending on final product mix and market requirements.

Product types include tomato paste of various concentrations (typically 28–36 °Brix) in consumer or industrial packaging. The overall process flow follows a defined sequence: receiving and washing, sorting, crushing, preheating, refining (pulp and seed separation), vacuum concentration, sterilization, filling and packaging.

Main machinery groups include washing systems (50–1500 t/day tomato capacity), sorting lines, crushers, preheaters (65–85 °C), batch evaporators (low-temperature vacuum) or continuous evaporators (for capacities above 150 t), sterilizers, fillers and seamers. Supporting infrastructure covers electrical power, process water, steam, compressed air and wastewater handling.

Manpower requirements depend on the degree of automation and the selected packaging format. Quality control covers incoming tomato quality, °Brix, colour, consistency, microbiological checks and finished-product packaging integrity. Finished goods are stored under ambient conditions before distribution.

Technical Specifications

The following technical data represent typical ranges for an industrial tomato paste production line. Final values are defined during basic and detailed engineering and may vary according to selected technology, level of automation, product portfolio and factory layout. For precise project-specific figures, contact the Industrial Department.

Specification	Description
Product	Tomato paste (cans, drums or bulk – depending on packaging configuration)
Production Capacity	Depending on project capacity and selected equipment sizing (to be determined during engineering phase)
Required Area	1000–3000 m² (subject to final layout and capacity)
Electrical Power	380 V three-phase, 200–500 kW (depending on equipment selection and automation level)
Water Consumption	50–150 m³/day (process and utility water, depending on capacity)
Steam / Gas	500–1500 kg steam per hour (or equivalent)
Manpower	15–30 persons per shift (depending on automation and packaging format)
Main Machines	Washing system, sorter, crusher, preheater, refiner, batch or continuous evaporator, sterilizer, filler and seamer
Packaging	Cans, aseptic drums or other formats according to selected filling equipment
Storage	Ambient storage (final design defined in engineering)

All figures are indicative. Detailed utility balances, equipment lists and layout drawings are prepared after process definition and capacity confirmation.

Products

An industrial tomato paste production line can manufacture a variety of finished products depending on the selected concentration and packaging system. Typical product families include:

Tomato paste in consumer cans
Industrial tomato paste in drums or bulk containers
Different °Brix levels according to market requirements

Variant development (concentration, consistency, packaging format) is defined during product development and process engineering. Packaging formats and secondary packaging are selected according to target markets and distribution channels.

Raw Materials for Tomato Paste Factory

Raw material selection and quality control are critical for colour, flavour, concentration efficiency and shelf life. The main and auxiliary materials used in a typical industrial tomato paste process are described below.

Main Raw Materials

Fresh tomatoes – The primary input. Variety, ripeness and soluble solids content directly influence yield and final quality.
Salt – Used for flavour and preservation where required by the formulation.
Citric acid – Adjusts acidity and contributes to colour and microbial stability.
Water – Used for washing and process adjustments; must meet process-water standards.

Secondary / Optional Materials

Preservatives (where permitted)
Packaging materials (cans, lids, drums, aseptic bags)

Each material has a defined role and a measurable impact on quality attributes such as colour, consistency, °Brix and microbial stability. Storage and handling of fresh tomatoes must be controlled to minimize losses and quality degradation.

Sahi Rasa For Factories raw material

The Supply Chain Department is prepared to support identification, evaluation and supply of the main and auxiliary raw materials required by tomato paste factories. Depending on the contractual scope, services may include supplier identification and evaluation, procurement and purchase coordination, specification control, logistics coordination, supply-chain design for continuous production, ongoing supply arrangements, and supply of materials from Iran for projects located in regional markets.

Registering an order for raw materials for the factory Tomato Paste
Sahi Rasa Supply Chain Department

Raw-material supply chain support can be examined for industrial tomato paste projects located in Iran, Iraq, the Kurdistan Region of Iraq (including Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia and Georgia.

Manufacturing Process

The industrial tomato paste process follows a defined sequence of unit operations. Each stage has a clear purpose, input materials, equipment and quality impact.

Receiving and Washing – Tomatoes are received and washed in multi-stage systems to remove soil and foreign matter.
Sorting – Defective or green tomatoes are removed.
Crushing – Tomatoes are crushed to release juice and pulp.
Preheating – The crushed mass is preheated to 65–85 °C to inactivate enzymes and improve yield.
Refining – Pulp and seeds are separated to produce a smooth juice.
Concentration – Juice is concentrated under vacuum in batch evaporators (around 70 °C) or continuous evaporators for larger capacities (above 150 t).
Sterilization and Packaging – Paste is sterilized and filled into cans or aseptic containers.

Machinery & Equipment

Each main machine performs a specific function. Support is available for design, manufacturing or procurement, customization, installation, commissioning, repair, overhaul, refurbishment, automation and spare-parts supply according to the agreed project scope.

Washing System – Multi-stage washing of tomatoes (capacity 50–1500 t/day). Position: first process stage. Importance: foundation of hygiene and product quality. Quality impact: incomplete washing leaves soil and reduces shelf life. Maintenance: pumps, nozzles and conveyors. Sahi Rasa Support: design, manufacturing/procurement, installation, repair, overhaul and spare parts.
Crusher and Preheater – Crush and heat the tomato mass. Position: after sorting. Quality impact: enzyme inactivation and yield. Maintenance: knives, heat exchangers and controls. Sahi Rasa Support: specification, installation and repair.
Refiner – Separates pulp and seeds. Position: after preheating. Quality impact: smoothness of final paste. Maintenance: screens and rotors. Sahi Rasa Support: installation, repair and spare parts.
Evaporator (Batch or Continuous) – Concentrates juice under vacuum. Position: core concentration stage. Quality impact: final °Brix, colour and flavour retention. Maintenance: vacuum system, heat transfer surfaces and controls. Sahi Rasa Support: design, manufacturing/procurement, installation, repair and overhaul.
Filler and Seamer – Fills and closes cans or aseptic containers. Position: end of line. Quality impact: fill accuracy and seal integrity. Maintenance: dosing systems and seaming heads. Sahi Rasa Support: installation, repair and spare parts.

Factory Layout & Building Requirements

Typical functional areas include tomato receiving and storage, washing and sorting, crushing and refining, concentration, sterilization and packaging, packaging materials storage, quality-control laboratory, utility rooms, wastewater treatment, maintenance workshop, staff facilities and loading docks. Layout must respect hygienic zoning and process flow. Exact area allocation is determined during the engineering phase according to capacity and product range.

Utilities

Electricity: 380 V three-phase, typically 200–500 kW
Water: 50–150 m³/day
Steam: 500–1500 kg per hour
Compressed air and wastewater treatment according to local regulations

Turnkey Factory Setup

An investor can start from an empty site. Depending on contractual scope, the project can be accompanied through: Idea → Feasibility → Engineering → Factory Design → Machinery → Procurement → Manufacturing → Installation → Commissioning → Training → Raw Material Supply → Packaging → Trial Production → Commercial Production. The objective is an operational factory ready for production.

EPC & PMC

Projects can be executed under EPC (Engineering, Procurement, Construction) or PMC (Project Management Consultancy) approaches. Engineering, machinery supply or manufacturing, installation supervision and commissioning are coordinated within the defined contract boundaries.

Machinery Repair

Existing tomato paste factories can request inspection, troubleshooting, mechanical and electrical repair, component replacement, spare-parts supply and line maintenance support for washing systems, evaporators, sterilizers and filling machines.

Machinery Overhaul & Refurbishment

Older equipment can be evaluated for comprehensive overhaul, replacement of worn parts, control-system upgrades, improved reliability and modest capacity or quality improvements where technically feasible.

Capacity Expansion

Capacity of an existing line can often be increased by addressing bottlenecks, upgrading key machines (evaporator capacity, filling speed), improving layout or introducing selective automation.

Industrial Automation

Typical applications include PLC sequence control, temperature and vacuum loops, automatic level control, HMI, data logging, CIP automation and optional SCADA integration.

Supply Chain

Factory = Machinery + Raw Materials + Utilities + People + Process + Supply Chain + Market. The Supply Chain Department supports supplier sourcing, procurement, logistics and ongoing material supply for tomato paste projects.

Packaging

Filling, seaming, labeling, coding, cartoning and palletizing are integrated according to product format and market requirements.

Branding & Product Development

When required, support can be provided for product development, packaging design, graphic design, branding and related marketing preparation.

Market & Country Sections

Engineering, machinery, installation, overhaul and supply-chain support are available for tomato paste projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia and Georgia.

Sahi Rasa Services

Service	Application in This Project
Feasibility Study	Technical and economic assessment of capacity, product mix and investment
Factory Design	Layout, process flow and utility design
Machinery Design / Manufacturing	Specification and coordinated supply or manufacturing of process equipment
Procurement	Sourcing of machinery, components and materials
Installation & Commissioning	Mechanical/electrical installation, start-up and performance testing
Automation	PLC, HMI, process control and optional SCADA
Raw Material Supply	Coordination via Supply Chain Department
Repair / Overhaul / Refurbishment	Restoration and modernization of existing machinery
Capacity Expansion	Engineering and implementation of throughput increases
Staff Training	Operational and basic maintenance training

Why Sahi Rasa

Process engineering, machinery-related capabilities, procurement support, supply-chain coordination, installation, commissioning, training, maintenance support and automation are combined. The practical advantage is a more integrated execution path from concept to an operating production line.

From Empty Land to Production

Typical sequence: Feasibility → Engineering → Factory Design → Equipment Design → Machinery Manufacturing/Procurement → Logistics → Installation → Commissioning → Staff Training → Raw Material Supply → Trial Production → Commercial Production. Operational support for a defined initial period can be examined as a contractual option.

Who Should Contact Sahi Rasa?

Investors – planning a new tomato paste factory or production line
Existing Factory Owners – needing repair, overhaul, refurbishment, modernization, automation or capacity expansion
Industrial Buyers – requiring machinery, spare parts, raw materials or engineering services

Final CTA

If you intend to set up a tomato paste production line or factory, if your existing plant needs repair, overhaul or capacity expansion, if you require new machinery or automation, or if you need coordination of raw-material supply, contact the Industrial Department.

Submit your request for: Factory Setup / Machinery / Repair / Overhaul / Refurbishment / Automation / Capacity Expansion / Raw Materials.

Registering an order for raw materials for the factory Tomato Paste

FAQ

What is the typical cost of setting up a tomato paste factory?
Cost depends on capacity, product range, automation level, building and utility scope. A detailed estimate is prepared after process definition.
Which main machines are required?
Washing system, sorter, crusher, preheater, refiner, evaporator, sterilizer, filler and seamer.
What production capacity can be designed?
Capacity is determined during the engineering phase according to market demand and investment criteria.
How much space is needed?
Typical process area ranges from approximately 1000 to 3000 m², subject to final layout.
What are the main raw materials?
Fresh tomatoes, salt, citric acid, water and packaging materials.
Can raw materials be supplied?
Yes, via the Supply Chain Department according to project scope.
Is machinery manufacturing or procurement supported?
Design, manufacturing or coordinated procurement according to the agreed scope.
Can existing machines be repaired?
Yes – inspection, troubleshooting, mechanical/electrical repair and spare parts.
Is overhaul or refurbishment possible?
Yes – comprehensive restoration and control upgrades.
Can capacity of an existing line be increased?
Often yes, by addressing bottlenecks and upgrading key equipment.
Are turnkey projects executed?
Turnkey or partial turnkey scopes can be offered under defined contracts.
Are services available in Iraq and Kurdistan Region?
Yes, including Erbil, Sulaymaniyah, Duhok and other locations.
Are services available in Afghanistan?
Yes, including Kabul, Herat and Mazar-e-Sharif.
Can raw materials be supplied from Iran for regional projects?
Yes, coordination of material supply is part of possible supply-chain scope.
Is installation and commissioning included?
They can be included according to the selected contractual package.