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Toothpick Production Line and Factory Setup
A toothpick production line is an industrial system designed to manufacture wooden toothpicks from bamboo or birch wood through cutting, turning, sharpening of both ends, polishing, drying, and packaging. The product must be uniform, sharp, splinter-free, and hygienic.
High-volume production with consistent quality is achieved through dedicated multi-knife machines and automated packaging.
Main raw materials include bamboo or birch wood, and packaging materials. Core equipment consists of cutting machines, turning machines, double-end sharpening machines (typically 10 knives, capacity up to 800,000 pieces per 8 hours), polishing machines, dryers, and packaging machines.
The Industrial Department supports new investors establishing a toothpick factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation. Projects may start from an empty site or from an operating facility needing technical upgrading.
Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.
Production Line Overview
The toothpick line is a sequential wood-processing system. Capacity is determined during engineering (typical high-volume lines can reach hundreds of thousands of pieces per shift). The process sequence is: cutting wood to short lengths, turning to thin rods, cutting to toothpick length, double-end sharpening, polishing, drying, and packaging.
Main machinery includes wood cutting machine, turning machine, double-end sharpener (10 knives, high capacity), polishing machine, dryer, and packaging machine (100–300 packs/min).
Supporting infrastructure covers electrical power, process water, dust extraction, and space for wood storage and finished goods. Manpower is typically 2–4 persons per shift.
Technical Specifications
| Specification | Description |
|---|---|
| Product | Wooden toothpicks (typically 6.5–7 cm length) |
| Production Capacity | Depending on project capacity (to be determined during engineering phase); high-volume lines can exceed 800,000 pieces per 8 hours |
| Required Area | 200–500 m² (subject to final layout) |
| Electrical Power | 380 V three-phase, 8–15 kW |
| Water | 1–3 m³/day |
| Manpower | 2–4 persons per shift |
| Main Machines | Cutting machine, turning machine, double-end sharpener, polishing machine, dryer, packaging machine |
Products
The line produces standard wooden toothpicks for retail and food-service packaging in various pack sizes (100, 200, 500 pieces, etc.).
Raw Materials for Toothpick Factory
Main material is bamboo or birch wood. Packaging materials complete the list. Wood must be suitable for food contact and free of strong odors.
Sahi Rasa For Factories raw material
The Supply Chain Department supports identification, evaluation, and supply of suitable wood and packaging materials. Services may include supplier evaluation, procurement coordination, specification control, logistics, and supply from Iran for regional projects.
Registering an order for raw materials for the factory Toothpick
Sahi Rasa Supply Chain Department
Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.
Manufacturing Process
- Cutting – Wood is cut into short pieces.
- Turning – Pieces are turned into thin rods of the required diameter (approximately 2–2.5 mm).
- Length Cutting – Rods are cut to toothpick length (typically 6.5–7 cm).
- Double-End Sharpening – Both ends are sharpened simultaneously on a multi-knife machine.
- Polishing and Drying – Surface is polished and residual moisture is removed.
- Packaging – Toothpicks are packed into retail or bulk packs.
Machinery & Equipment
- Cutting and Turning Machines – Prepare the thin rods.
- Double-End Sharpener – High-capacity machine with multiple knives for simultaneous sharpening of both ends.
- Polishing Machine – Removes splinters and smooths the surface.
- Dryer – Removes residual moisture.
- Packaging Machine – Packs the finished toothpicks at high speed.
Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.
Factory Layout & Building Requirements
Typical areas: wood storage, processing zone, polishing and drying, packaging, finished goods storage, utilities, and staff facilities. Dust extraction is important.
Utilities
- Electricity: 380 V three-phase, 8–15 kW
- Water: 1–3 m³/day
- Dust extraction system
Turnkey Factory Setup
Projects can start from an empty site and progress through feasibility, engineering, factory design, machinery, procurement, installation, commissioning, training, and commercial production according to the contractual scope.
EPC & PMC
Execution under EPC or PMC approaches is possible.
Machinery Repair
Existing lines can receive inspection, troubleshooting, mechanical and electrical repair, and spare-parts support.
Machinery Overhaul & Refurbishment
Older sharpening, turning, and packaging machines can be overhauled and controls upgraded.
Capacity Expansion
Capacity can be increased by adding parallel sharpening or packaging capacity.
Industrial Automation
Possible applications include automatic feeding, counting, and basic production data logging.
Supply Chain
Stable supply of suitable wood and packaging materials is essential. The Supply Chain Department supports sourcing and logistics.
Packaging
Toothpicks are packed in various retail and bulk formats (100, 200, 500 pieces, etc.).
Branding & Product Development
When required, support can be provided for product development and packaging design.
Market & Country Sections
Support is available for toothpick production projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.
Sahi Rasa Services
| Service | Application in This Project |
|---|---|
| Feasibility Study | Assessment of capacity and investment |
| Factory Design | Layout and utility design |
| Machinery Design / Manufacturing | Specification and coordinated supply of process equipment |
| Procurement | Sourcing of machinery and materials |
| Installation & Commissioning | Installation, start-up, and performance testing |
| Automation | Feeding and counting systems |
| Raw Material Supply | Coordination via Supply Chain Department |
| Repair / Overhaul / Refurbishment | Restoration of existing lines |
| Capacity Expansion | Throughput improvement measures |
| Staff Training | Operational and maintenance training |
Why Sahi Rasa
Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.
From Empty Land to Production
Typical sequence: Feasibility → Engineering → Factory Design → Equipment → Procurement → Installation → Commissioning → Training → Trial Production → Commercial Production.
Who Should Contact Sahi Rasa?
- Investors – planning a new toothpick factory
- Existing Factory Owners – needing repair, overhaul, or capacity expansion
- Industrial Buyers – requiring machinery, spare parts, or materials
Final CTA
If you intend to set up a toothpick production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.
Registering an order for raw materials for the factory Toothpick
FAQ
- What is the typical capacity?
High-volume lines can exceed 800,000 pieces per 8-hour shift. - How much space is required?
Approximately 200–500 m². - What are the main raw materials?
Bamboo or birch wood. - Can raw materials be supplied?
Yes, via the Supply Chain Department. - Can existing equipment be repaired or overhauled?
Yes. - Is capacity expansion possible?
Yes. - Are services available in Iraq and Afghanistan?
Yes. - Is turnkey execution available?
Turnkey or partial scopes can be offered under contract. - Is installation and commissioning included?
They can be included according to the selected package. - What length is typical?
Typically 6.5–7 cm; adjustable according to requirements.