Cement Production Line and Factory Setup

A cement production line is a complete industrial system designed to crush, grind, homogenise, burn and grind clinker into cement under controlled process conditions. The line produces Portland and blended cements for construction markets.

From an industrial perspective, cement manufacturing is important because it combines accurate raw-material proportioning, efficient grinding, controlled high-temperature clinkerisation and reliable finish grinding to achieve consistent strength, setting time and quality. The process relies on a defined sequence of unit operations that must be correctly engineered, sized and integrated.

Primary materials typically include limestone, clay, silica, iron sources and gypsum. The core machinery set consists of jaw and cone crushers, raw mills, rotary kilns (around 1450 °C), clinker mills and bagging machines (around 50 bags/min).

The Industrial Department supports investors who want to establish a new cement plant as well as existing operators who need repair, overhaul, capacity expansion or automation of their current lines. Projects can start from an empty site or from an operating facility that requires technical upgrading.

Whether the goal is a green-field turnkey cement plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.

Production Line Overview

The cement line is engineered as an integrated process system covering raw-material extraction and preparation, crushing, raw grinding, homogenisation, clinker burning in the rotary kiln, clinker grinding with gypsum and packaging. Design capacity is determined during the engineering phase and can typically range from 50 to 500 tonnes per day for smaller plants.

Main machinery groups include crushers, raw mills, rotary kilns, clinker mills and bagging machines. Supporting infrastructure covers electrical power, fuel/gas and process water.

Manpower requirements depend on the degree of automation. Quality control covers chemical composition, fineness, strength and setting time.

Technical Specifications

Specification	Description
Product	Portland and blended cement
Production Capacity	50–500 tonnes per day (smaller plant range)
Required Area	5000–15000 m²
Electrical Power	380 V three-phase, 500–1500 kW
Gas / Fuel	2000–5000 m³/h equivalent
Water Consumption	50–200 m³/day
Manpower	30–60 persons per shift
Main Machines	Jaw/cone crusher, raw mill, rotary kiln, clinker mill, bagging machine

All figures are indicative.

Products

Portland cement and blended cements in bulk or bagged form for construction applications.

Raw Materials for Cement Factory

Primary materials are limestone, clay, silica, iron sources, gypsum and packaging materials.

Sahi Rasa For Factories raw material

The Supply Chain Department is prepared to support identification, evaluation and supply of additives and packaging materials required by cement plants.

Registering an order for raw materials for the factory Cement
Sahi Rasa Supply Chain Department

Support is available for projects in Iran, Iraq, Kurdistan Region, Afghanistan and other regional markets.

Manufacturing Process

Raw Material Preparation – Limestone, clay and correctives are crushed.
Raw Grinding and Homogenisation – Materials are ground and homogenised.
Clinker Burning – Raw meal is burned in a rotary kiln at around 1450 °C.
Clinker Grinding – Clinker is ground with gypsum.
Packaging – Cement is bagged (around 50 bags/min) or loaded in bulk.

Machinery & Equipment

Crushers and Raw Mill – Prepare the raw meal. Position: first stages. Importance: particle size and chemistry. Quality impact: incomplete grinding affects burnability. Maintenance: liners, media and drives. Sahi Rasa support covers design, installation, repair and spare parts.
Rotary Kiln – Burns clinker at around 1450 °C. Position: core stage. Importance: clinker quality and capacity. Quality impact: incorrect temperature or residence time affects strength. Maintenance: refractories, seals and burners.
Clinker Mill – Grinds clinker with gypsum. Position: after kiln. Importance: fineness and setting properties. Quality impact: incorrect fineness affects performance. Maintenance: liners, media and separators.
Bagging Machine – Packs cement. Position: end of line. Importance: logistics and presentation. Quality impact: incomplete filling or sealing causes losses. Maintenance: valves and bag handling systems.

Factory Layout & Building Requirements

Typical areas include raw-material storage, crushing and grinding, kiln hall, cement grinding, packing, quality control, utilities and staff facilities. Exact area is determined during engineering.

Utilities

Electricity: 380 V three-phase, 500–1500 kW
Fuel/Gas: 2000–5000 m³/h equivalent
Water: 50–200 m³/day

Turnkey Factory Setup

An investor can start from an empty site. The project can be accompanied through feasibility, engineering, design, machinery, installation, commissioning, training and commercial production.

EPC & PMC

Projects can be executed under EPC or PMC approaches within defined contracts.

Machinery Repair

Existing cement lines can request inspection, repair and spare-parts support for crushers, mills, kilns and bagging machines.

Machinery Overhaul & Refurbishment

Older equipment can be overhauled and control systems upgraded.

Capacity Expansion

Capacity can be increased by upgrading mills or kiln systems.

Industrial Automation

PLC and process control of temperature, flow and packaging is typical.

Supply Chain

The Supply Chain Department supports additive and packaging supply.

Packaging

Bags or bulk loading are integrated according to market requirements.

Branding & Product Development

Support for product development and technical documentation is available when required.

Market & Country Sections

Services are available in Iran, Iraq, Kurdistan Region, Afghanistan and other listed regional markets.

Sahi Rasa Services

Service	Application in This Project
Feasibility Study	Technical and economic assessment
Factory Design	Layout and process design
Machinery Design / Manufacturing	Equipment specification and supply
Procurement	Sourcing of machinery and materials
Installation & Commissioning	Start-up and testing
Automation	PLC and process control
Raw Material Supply	Via Supply Chain Department
Repair / Overhaul	Restoration of existing equipment
Capacity Expansion	Throughput increases
Staff Training	Operational training

Why Sahi Rasa

Integrated process engineering, machinery, installation and training provide a clear path from concept to operating production line.

From Empty Land to Production

Typical sequence from feasibility through commercial production.

Who Should Contact Sahi Rasa?

Investors planning a new cement plant
Existing owners needing repair, overhaul or expansion
Industrial buyers requiring machinery or materials

Final CTA

Contact the Industrial Department for factory setup, machinery, repair, overhaul or raw-material coordination.

Registering an order for raw materials for the factory Cement

FAQ

What capacity can be designed?
Smaller plants typically 50–500 tonnes per day.
Which main machines are required?
Jaw/cone crusher, raw mill, rotary kiln, clinker mill and bagging machine.
How much space is needed?
Approximately 5000–15000 m².
Can existing lines be repaired?
Yes.
Are turnkey projects available?
Yes under defined contracts.
Are services available in Iraq and Afghanistan?
Yes.
Can materials be supplied?
Yes via the Supply Chain Department.
Is installation included?
It can be included according to the package.
What about automation?
PLC and process control can be provided.
How is capacity expanded?
By upgrading mills or kiln systems.