Ceramic Tile Production Line and Factory Setup

A ceramic tile production line is an industrial system designed to manufacture wall and floor tiles through body preparation, pressing, drying, glazing, decoration, firing, sorting, and packaging. The process requires precise control of body formulation, pressing pressure, drying, glaze application, and high-temperature firing to achieve strength, dimensional accuracy, and surface quality.

Main raw materials include clay, feldspar, silica, kaolin, glaze materials, and colorants. Core equipment consists of ball mills, spray dryers, hydraulic presses, dryers, glazing and decoration lines, roller kilns, sorting systems, and packaging machines.

The Industrial Department supports new investors establishing a ceramic tile factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation. Projects may start from an empty site or from an operating facility needing technical upgrading.

Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.

Production Line Overview

The ceramic tile line is a continuous high-volume process. Capacity is determined during engineering and is typically expressed in square meters per day. The process sequence is: body preparation (milling and spray drying), pressing, drying, glazing and decoration, firing in a roller kiln, sorting, and packaging.

Main machinery includes ball mills, spray dryer, hydraulic presses (single or multi-cavity), horizontal dryers, glazing and digital decoration lines, roller kiln, automatic sorting, and packaging systems.

Supporting infrastructure covers electrical power, gas for the kiln, process water, and large building space. Manpower depends on automation level. Required area is typically several thousand square meters for a complete plant.

Technical Specifications

Specification	Description
Product	Ceramic wall and floor tiles (various sizes and finishes)
Production Capacity	Depending on project capacity (to be determined during engineering phase)
Required Area	Several thousand m² depending on capacity and layout
Electrical Power	380 V three-phase, significant kW depending on scale
Gas	High consumption depending on kiln size
Water	Significant process water requirement
Manpower	Depending on automation level
Main Machines	Ball mill, spray dryer, hydraulic press, dryer, glazing line, roller kiln, sorting and packaging

Products

Wall tiles, floor tiles, and specialty ceramic tiles in various sizes, thicknesses, and surface finishes (glazed, polished, structured).

Raw Materials for Ceramic Tile Factory

Clay, feldspar, silica, kaolin, glaze materials, and colorants.

Sahi Rasa For Factories raw material

The Supply Chain Department supports identification, evaluation, and supply of ceramic raw materials and glazes.

Registering an order for raw materials for the factory Ceramic Tile
Sahi Rasa Supply Chain Department

Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Manufacturing Process

1. Body preparation (milling and spray drying to granulate)
2. Pressing of green tiles
3. Drying
4. Glazing and decoration
5. Firing in roller kiln
6. Sorting and packaging

Machinery & Equipment

• Ball mills and spray dryer for body preparation
• Hydraulic presses
• Dryers
• Glazing and digital decoration lines
• Roller kiln
• Automatic sorting and packaging systems

Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.

Factory Layout & Building Requirements

Raw material storage, body preparation, pressing, drying, glazing, kiln hall, sorting, packaging, and finished goods storage. The kiln requires careful layout for heat management and product flow.

Utilities

• Electricity: significant capacity depending on scale
• Gas: high consumption for kiln
• Process water

Turnkey Factory Setup

Projects can start from an empty site and progress through feasibility, engineering, factory design, machinery, procurement, installation, commissioning, training, and commercial production according to the contractual scope.

EPC & PMC

Execution under EPC or PMC approaches is possible.

Machinery Repair

Existing lines can receive inspection, troubleshooting, mechanical and electrical repair, and spare-parts support.

Machinery Overhaul & Refurbishment

Older presses, kilns, and preparation equipment can be overhauled and controls upgraded.

Capacity Expansion

Capacity can be increased by upgrading presses, adding kiln capacity, or improving decoration and sorting speed.

Industrial Automation

Modern tile lines use extensive automation for pressing, glazing, kiln control, sorting, and packaging.

Supply Chain

Stable supply of ceramic raw materials and glazes is essential. The Supply Chain Department supports sourcing and logistics.

Packaging

Tiles are packed in cartons or on pallets according to market requirements.

Branding & Product Development

Support can be provided for product development and design when required.

Market & Country Sections

Support is available for ceramic tile projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Sahi Rasa Services

Service	Application in This Project
Feasibility Study	Assessment of capacity and investment
Factory Design	Layout, kiln, and utility design
Machinery Design / Manufacturing	Specification and coordinated supply of ceramic equipment
Procurement	Sourcing of machinery and materials
Installation & Commissioning	Installation, start-up, and performance testing
Automation	Process control and sorting systems
Raw Material Supply	Coordination via Supply Chain Department
Repair / Overhaul / Refurbishment	Restoration of existing lines
Capacity Expansion	Throughput improvement measures
Staff Training	Operational and maintenance training

Why Sahi Rasa

Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.

From Empty Land to Production

Typical sequence: Feasibility → Engineering → Factory Design → Equipment → Procurement → Installation → Commissioning → Training → Trial Production → Commercial Production.

Who Should Contact Sahi Rasa?

• Investors – planning a new ceramic tile factory
• Existing Factory Owners – needing repair, overhaul, or capacity expansion
• Industrial Buyers – requiring machinery, spare parts, or materials

Final CTA

If you intend to set up a ceramic tile production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.

Registering an order for raw materials for the factory Ceramic Tile

FAQ

1. What types of tiles can be produced?
   Wall tiles, floor tiles, and specialty ceramic tiles.
2. What is the typical capacity range?
   Capacity is determined during engineering and is usually expressed in m²/day.
3. How much space is required?
   Several thousand square meters depending on capacity.
4. What are the main raw materials?
   Clay, feldspar, silica, kaolin, and glaze materials.
5. Can raw materials be supplied?
   Yes, via the Supply Chain Department.
6. Can existing equipment be repaired or overhauled?
   Yes.
7. Is capacity expansion possible?
   Yes.
8. Are services available in Iraq and Afghanistan?
   Yes.
9. Is turnkey execution available?
   Turnkey or partial scopes can be offered under contract.
10. Is installation and commissioning included?
    They can be included according to the selected package.