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Sanitary Faucet Production Line and Factory Setup
A sanitary faucet production line is a metalworking and finishing system designed to manufacture brass or other metal faucets and sanitary fittings through casting or forging, machining, polishing, electroplating, assembly, and testing. The process produces durable, corrosion-resistant, and aesthetically finished products for bathrooms and kitchens.
Main raw materials include brass billets or scrap, plating chemicals (nickel, chrome), and packaging materials. Core equipment includes melting furnaces, casting machines, CNC machining centers, polishing systems (manual or robotic), electroplating lines, assembly stations, and pressure testing equipment.
The Industrial Department supports new investors establishing a faucet factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation.
Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.
Production Line Overview
Capacity is determined during engineering. The process sequence is: melting and casting (or forging), CNC machining of threads and surfaces, polishing, electroplating (nickel + chrome), assembly of cartridges and components, pressure testing, and packaging.
Main machinery includes induction melting furnace, gravity or other casting machines, CNC machines, polishing equipment (robotic options available), electroplating line, assembly stations, and hydrostatic test equipment. Required area typically 500–1500 m². Manpower 10–25 persons per shift.
Technical Specifications
| Specification | Description |
|---|---|
| Product | Sanitary faucets and fittings (brass, chrome-plated) |
| Production Capacity | Depending on project capacity (to be determined during engineering phase) |
| Required Area | 500–1500 m² (subject to final layout) |
| Electrical Power | 380 V three-phase, 50–150 kW |
| Gas | 100–300 m³/h (if used for melting) |
| Water | 10–20 m³/day |
| Manpower | 10–25 persons per shift |
| Main Machines | Melting furnace, casting machine, CNC machining, polishing system, electroplating line, assembly and test stations |
Products
Various faucet designs and sanitary fittings according to market requirements and mold/tooling availability.
Raw Materials for Faucet Factory
Brass, plating chemicals (nickel, chrome), and packaging materials.
Sahi Rasa For Factories raw material
The Supply Chain Department supports identification, evaluation, and supply of brass and plating materials.
Registering an order for raw materials for the factory Sanitary Faucet
Sahi Rasa Supply Chain Department
Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.
Manufacturing Process
- Melting and casting of brass components
- CNC machining of critical surfaces and threads
- Polishing (manual or robotic)
- Electroplating (nickel + chrome)
- Assembly of cartridges and components
- Pressure testing and packaging
Machinery & Equipment
- Induction melting furnace
- Casting machine
- CNC machining centers
- Polishing system (robotic options available)
- Electroplating line
- Assembly and hydrostatic test stations
Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.
Factory Layout & Building Requirements
Melting and casting area, machining, polishing, plating (with environmental controls), assembly, testing, packaging, and storage. Proper ventilation and wastewater treatment for plating are essential.
Utilities
- Electricity: 380 V three-phase, 50–150 kW
- Water: 10–20 m³/day
- Environmental controls for plating
Turnkey Factory Setup
Projects can start from an empty site and progress through the full sequence according to contractual scope.
EPC & PMC
Execution under EPC or PMC approaches is possible.
Machinery Repair
Existing lines can receive inspection, troubleshooting, repair, and spare-parts support.
Machinery Overhaul & Refurbishment
Older casting, machining, polishing, and plating equipment can be overhauled and modernized.
Capacity Expansion
Capacity can be increased by adding machining or plating capacity, or by improving workflow.
Industrial Automation
Robotic polishing, automated plating lines, and process monitoring are commonly applied.
Supply Chain
Stable supply of brass and plating chemicals is essential. The Supply Chain Department supports sourcing and logistics.
Packaging
Finished faucets are packed to protect surfaces and threads during transport.
Branding & Product Development
Support can be provided for product development and design when required.
Market & Country Sections
Support is available for sanitary faucet projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.
Sahi Rasa Services
| Service | Application in This Project |
|---|---|
| Feasibility Study | Assessment of capacity and investment |
| Factory Design | Layout and utility design (including plating environment) |
| Machinery Design / Manufacturing | Specification and coordinated supply of equipment |
| Procurement | Sourcing of machinery and materials |
| Installation & Commissioning | Installation, start-up, and performance testing |
| Automation | Robotic polishing and process control |
| Raw Material Supply | Coordination via Supply Chain Department |
| Repair / Overhaul / Refurbishment | Restoration of existing lines |
| Capacity Expansion | Throughput improvement measures |
| Staff Training | Operational and maintenance training |
Why Sahi Rasa
Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.
From Empty Land to Production
Typical sequence from feasibility through commercial production.
Who Should Contact Sahi Rasa?
- Investors – planning a new faucet factory
- Existing Factory Owners – needing repair, overhaul, or capacity expansion
- Industrial Buyers – requiring machinery, spare parts, or materials
Final CTA
If you intend to set up a sanitary faucet production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.
Registering an order for raw materials for the factory Sanitary Faucet
FAQ
- What materials are typically used?
Brass with nickel-chrome plating is common. - How much space is required?
Approximately 500–1500 m². - What are the main raw materials?
Brass and plating chemicals. - Can raw materials be supplied?
Yes, via the Supply Chain Department. - Can existing equipment be repaired or overhauled?
Yes. - Is capacity expansion possible?
Yes. - Are services available in Iraq and Afghanistan?
Yes. - Is turnkey execution available?
Turnkey or partial scopes can be offered under contract. - Is installation and commissioning included?
They can be included according to the selected package. - Is pressure testing performed?
Yes, hydrostatic testing is part of quality control.