Cream Production Line and Factory Setup

A cream production line is a dairy processing system designed to separate, pasteurize, homogenize, cool, and package cream from raw milk. Typical products include cream with defined fat content for retail or industrial use.

The process requires precise control of separation, thermal treatment, homogenization pressure, and cold storage to achieve stable emulsion, good shelf life, and consistent quality.

Main raw materials include raw milk and optional stabilizers or emulsifiers. Core equipment consists of separators, plate pasteurizers, homogenizers, cooling tanks, and filling machines.

The Industrial Department supports new investors establishing a cream factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation. Projects may start from an empty site or from an operating facility needing technical upgrading.

Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.

Production Line Overview

The cream line is an integrated dairy process system. Capacity is determined during engineering (typical ranges 500–5000 L/h). The process sequence is: milk reception and storage, separation to extract cream, pasteurization, homogenization, cooling and storage, and packaging.

Main machinery includes separator (1000–5000 L/h, SS 304), plate pasteurizer (500–5000 L/h, 85–95 °C), homogenizer (1000–5000 L/h, 150–200 bar), cooling tanks (1000–5000 L), and filling machine (1000–6000 bottles/h).

Supporting infrastructure covers electrical power, steam, process water, refrigeration, and hygienic building design. Manpower is typically 5–10 persons per shift.

Technical Specifications

Specification Description
Product Cream (various fat contents)
Production Capacity Depending on project capacity (to be determined during engineering phase); typical 500–5000 L/h
Required Area 300–800 m² (subject to final layout)
Electrical Power 380 V three-phase, 50–150 kW
Steam 200–500 kg/h
Water 5–15 m³/day
Manpower 5–10 persons per shift
Main Machines Separator, plate pasteurizer, homogenizer, cooling tank, filling machine

Products

The line can produce cream with different fat percentages for retail packaging or industrial use according to market requirements.

Raw Materials for Cream Factory

Main material is raw milk. Optional additives include stabilizers, emulsifiers, vitamins, colors, and flavors depending on the final product specification.

Sahi Rasa For Factories raw material

The Supply Chain Department supports identification, evaluation, and supply of dairy materials and additives. Services may include supplier evaluation, procurement coordination, specification control, logistics, and supply from Iran for regional projects.

Registering an order for raw materials for the factory Cream
Sahi Rasa Supply Chain Department

Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Manufacturing Process

  1. Milk Reception and Storage – Raw milk is received, tested, and stored in insulated tanks.
  2. Separation – Cream is separated from milk by centrifugal force to the target fat content.
  3. Pasteurization – Cream is heated to 85–95 °C for the required holding time and then cooled.
  4. Homogenization – High-pressure homogenization (150–200 bar) reduces fat globule size for stability.
  5. Cooling and Storage – Cream is cooled to 2–4 °C and stored.
  6. Packaging – Cream is filled into bottles or other containers and labeled.

Machinery & Equipment

  • Separator – Extracts cream from milk (1000–5000 L/h).
  • Plate Pasteurizer – Thermal treatment of cream (85–95 °C).
  • Homogenizer – Two-stage high-pressure homogenization for emulsion stability.
  • Cooling Tank – Stores cream at low temperature.
  • Filling Machine – Fills bottles or containers (1000–6000 units/h).

Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.

Factory Layout & Building Requirements

Typical areas: milk reception, processing hall, cold storage, packaging, utilities, laboratory, and staff facilities. Hygienic zoning is essential.

Utilities

  • Electricity: 380 V three-phase, 50–150 kW
  • Steam: 200–500 kg/h
  • Water: 5–15 m³/day
  • Refrigeration for cooling and cold storage

Turnkey Factory Setup

Projects can start from an empty site and progress through feasibility, engineering, factory design, machinery, procurement, installation, commissioning, training, and commercial production according to the contractual scope.

EPC & PMC

Execution under EPC or PMC approaches is possible.

Machinery Repair

Existing lines can receive inspection, troubleshooting, mechanical and electrical repair, and spare-parts support.

Machinery Overhaul & Refurbishment

Older separators, pasteurizers, and homogenizers can be overhauled and controls upgraded.

Capacity Expansion

Capacity can be increased by upgrading separator or filling capacity, or by optimizing process flow.

Industrial Automation

Possible applications include temperature and pressure control, automatic dosing, CIP sequences, and data logging.

Supply Chain

Stable supply of raw milk and packaging materials is essential. The Supply Chain Department supports sourcing and logistics.

Packaging

Cream is typically filled into bottles, cups, or bulk containers and labeled.

Branding & Product Development

When required, support can be provided for product development and packaging design.

Market & Country Sections

Support is available for cream production projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Sahi Rasa Services

Service Application in This Project
Feasibility Study Assessment of capacity and investment
Factory Design Layout, hygiene, and utility design
Machinery Design / Manufacturing Specification and coordinated supply of dairy equipment
Procurement Sourcing of machinery and materials
Installation & Commissioning Installation, start-up, and performance testing
Automation Process control and CIP
Raw Material Supply Coordination via Supply Chain Department
Repair / Overhaul / Refurbishment Restoration of existing lines
Capacity Expansion Throughput improvement measures
Staff Training Operational and maintenance training

Why Sahi Rasa

Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.

From Empty Land to Production

Typical sequence: Feasibility → Engineering → Factory Design → Equipment → Procurement → Installation → Commissioning → Training → Trial Production → Commercial Production.

Who Should Contact Sahi Rasa?

  • Investors – planning a new cream factory
  • Existing Factory Owners – needing repair, overhaul, or capacity expansion
  • Industrial Buyers – requiring machinery, spare parts, or materials

Final CTA

If you intend to set up a cream production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.

Registering an order for raw materials for the factory Cream

FAQ

  1. What fat contents can be produced?
    Fat content is adjusted by the separator and defined during product development.
  2. What is the typical capacity?
    Typically 500–5000 L/h depending on equipment sizing.
  3. How much space is required?
    Approximately 300–800 m².
  4. What are the main raw materials?
    Raw milk and optional stabilizers or emulsifiers.
  5. Can raw materials be supplied?
    Yes, via the Supply Chain Department.
  6. Can existing dairy equipment be repaired or overhauled?
    Yes.
  7. Is capacity expansion possible?
    Yes.
  8. Are services available in Iraq and Afghanistan?
    Yes.
  9. Is turnkey execution available?
    Turnkey or partial scopes can be offered under contract.
  10. Is installation and commissioning included?
    They can be included according to the selected package.