Baby Diaper Production Line and Factory Setup

A baby diaper production line is a high-speed hygienic converting system designed to manufacture disposable baby diapers from multiple nonwoven, absorbent, and elastic layers. The process includes core forming, multi-layer assembly with hot-melt adhesive, elastic application, shaping, and automatic packaging under strict hygiene conditions.

Consistent absorbency, softness, leakage protection, and fit are critical quality attributes. The line must operate under controlled cleanliness standards and is typically designed for sizes S, M, L, and XL.

Main raw materials include spunbond and other nonwovens, polyethylene or breathable film, fluff pulp, superabsorbent polymer (SAP), hot-melt adhesive, elastic, and packaging materials. Core equipment consists of formers, adhesive systems, die-cutters, and high-speed packaging machines.

The Industrial Department supports new investors establishing a baby diaper factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation. Projects may start from an empty site or from an operating facility needing technical upgrading.

Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.

Production Line Overview

The baby diaper line is a continuous high-speed converting system. Capacity is determined during engineering (typical ranges 400–800 pieces/min depending on configuration). The process sequence is: preparation of materials, forming of the absorbent core, application of adhesives and elastics, layer assembly, die-cutting and shaping, and final packaging.

Main machinery includes forming units (400–800 pcs/min), pulp/SAP application systems (300–600 kg/h), hot-melt systems (8–16 nozzles), die-cutting units (300–600 cuts/min), and packaging machines (200–400 packs/min).

Supporting infrastructure covers electrical power, compressed air, process water, and a clean production environment. Manpower is typically 10–20 persons per shift.

Technical Specifications

Products

The line can produce baby diapers in multiple sizes and absorbency levels, including standard, premium, and specialty variants (e.g., breathable, anti-allergy) according to market requirements.

Raw Materials for Baby Diaper Factory

Main materials are spunbond and other nonwovens, polyethylene or breathable film, fluff pulp, SAP, hot-melt adhesive, elastic, and packaging materials. Material quality directly affects absorbency, softness, fit, and leakage performance.

Sahi Rasa For Factories raw material

The Supply Chain Department supports identification, evaluation, and supply of nonwovens, pulp, SAP, adhesives, and films. Services may include supplier evaluation, procurement coordination, specification control, logistics, and supply from Iran for regional projects.

Registering an order for raw materials for the factory Baby Diaper
Sahi Rasa Supply Chain Department

Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Manufacturing Process

1. Material Preparation – Nonwoven, film, pulp, and SAP are prepared and fed to the line.
2. Core Forming – Absorbent core is formed with controlled distribution of pulp and SAP.
3. Layer Assembly and Elastic Application – Layers are bonded with hot-melt adhesive and elastics are applied for fit.
4. Die-Cutting and Shaping – The continuous web is cut and shaped into individual diapers.
5. Packaging – Diapers are automatically packed into bags or packs of defined counts.

Machinery & Equipment

• Forming Unit – Creates the basic diaper structure at high speed.
• Pulp/SAP System – Applies and distributes the absorbent materials.
• Hot-Melt System – Bonds layers and attaches elastics (8–16 nozzles).
• Die-Cutter – Cuts and shapes the diapers.
• Packaging Machine – Packs finished products at high speed.

Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.

Factory Layout & Building Requirements

Typical areas: raw material storage, production hall with hygiene zoning, packaging, finished goods warehouse, utilities, and staff facilities. Cleanliness and controlled access are essential.

Utilities

• Electricity: 380 V three-phase, 200–400 kW
• Compressed air: 6–8 bar, 800–1200 L/min
• Water: 3–8 m³/day

Turnkey Factory Setup

Projects can start from an empty site and progress through feasibility, engineering, factory design, machinery, procurement, installation, commissioning, training, and commercial production according to the contractual scope.

EPC & PMC

Execution under EPC or PMC approaches is possible.

Machinery Repair

Existing lines can receive inspection, troubleshooting, mechanical and electrical repair, and spare-parts support.

Machinery Overhaul & Refurbishment

Older converting lines can be overhauled, components replaced, and controls upgraded.

Capacity Expansion

Capacity can be increased by upgrading forming or packaging speed, or by adding parallel modules.

Industrial Automation

Modern lines include extensive sensor control, automatic splicing, defect detection, and production data logging.

Supply Chain

Stable supply of nonwovens, pulp, SAP, and adhesives is essential. The Supply Chain Department supports sourcing and logistics.

Packaging

Products are packed into bags of defined counts and then cartoned for distribution.

Branding & Product Development

When required, support can be provided for product development and packaging design.

Market & Country Sections

Support is available for baby diaper projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Sahi Rasa Services

Why Sahi Rasa

Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.

From Empty Land to Production

Typical sequence: Feasibility → Engineering → Factory Design → Equipment → Procurement → Installation → Commissioning → Training → Trial Production → Commercial Production.

Who Should Contact Sahi Rasa?

• Investors – planning a new baby diaper factory
• Existing Factory Owners – needing repair, overhaul, or capacity expansion
• Industrial Buyers – requiring machinery, spare parts, or materials

Final CTA

If you intend to set up a baby diaper production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.

Registering an order for raw materials for the factory Baby Diaper

FAQ

1. What sizes can be produced?
   Typically S, M, L, XL and specialty variants.
2. What is the typical production speed?
   Typically 400–800 pieces per minute depending on configuration.
3. How much space is required?
   Approximately 800–2000 m².
4. What are the main raw materials?
   Nonwovens, fluff pulp, SAP, hot-melt adhesive, elastic, and films.
5. Can raw materials be supplied?
   Yes, via the Supply Chain Department.
6. Can existing lines be repaired or overhauled?
   Yes.
7. Is capacity expansion possible?
   Yes.
8. Are services available in Iraq and Afghanistan?
   Yes.
9. Is turnkey execution available?
   Turnkey or partial scopes can be offered under contract.
10. Is installation and commissioning included?
    They can be included according to the selected package.