Grape Molasses (Shireh Angoor) Production Line and Factory Setup

A grape molasses (Shireh Angoor) production line is an integrated industrial system designed to wash, crush, press, filter, concentrate and pasteurize grape juice into traditional thick molasses under controlled hygienic conditions. The line produces authentic grape molasses with characteristic color, sweetness and concentration.

From an industrial perspective, grape molasses manufacturing is important because it combines thorough washing, efficient crushing and pressing, filtration and controlled concentration in cooking tanks to achieve the desired Brix, color retention and shelf life. The process relies on a defined sequence of unit operations that must be correctly engineered and integrated.

Primary raw materials typically include fresh grapes. Core machinery consists of washing tanks with high-pressure nozzles (500–1000 kg/h), crushers (400–800 kg/h), hydraulic presses (300–600 L/h), filters, cooking tanks (500–2000 L), pasteurizers and filling machines. Typical capacity 500–2000 L/day.

The Industrial Department supports investors establishing a new grape molasses factory as well as existing plant owners requiring repair, overhaul, capacity expansion or automation of current lines. Projects can start from an empty site or from an operating facility that needs technical upgrading.

Whether the goal is a green-field turnkey grape molasses plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.

Production Line Overview

The grape molasses production line is engineered as an integrated process system covering washing, crushing, pressing, filtration, concentration, pasteurization and packaging. Design capacity is determined during the engineering phase and can typically range from 500 to 2000 L/day depending on final product mix and market requirements.

Product types include traditional grape molasses of various concentration levels. The overall process flow follows a defined sequence: washing and cleaning of grapes, crushing, juice extraction by hydraulic press, filtration, concentration in cooking tanks, pasteurization and packaging.

Main machinery groups include washing tanks, crushers, hydraulic presses, filters, cooking tanks, pasteurizers and filling machines. Supporting infrastructure covers electrical power, steam or gas and process water.

Manpower requirements depend on the degree of automation. Quality control covers juice yield, final Brix, color, acidity and packaging integrity. Finished molasses is stored under cool conditions before distribution.

Technical Specifications

The following technical data represent typical ranges for an industrial grape molasses production line. Final values are defined during basic and detailed engineering and may vary according to selected technology, level of automation, product portfolio and factory layout. For precise project-specific figures, contact the Industrial Department.

Specification	Description
Product	Grape molasses / Shireh Angoor
Production Capacity	500–2000 L/day (depending on project capacity and selected equipment sizing)
Required Area	150–400 m² (subject to final layout and capacity)
Electrical Power	380 V three-phase, 20–50 kW (depending on equipment selection and automation level)
Steam / Gas	100–300 kg steam per hour (or equivalent)
Water Consumption	5–15 m³/day
Manpower	3–8 persons per shift (depending on automation level)
Main Machines	Washing tank (500–1000 kg/h), crusher (400–800 kg/h), hydraulic press (300–600 L/h), filter, cooking tank (500–2000 L), pasteurizer, filling machine

All figures are indicative. Detailed utility balances, equipment lists and layout drawings are prepared after process definition and capacity confirmation.

Products

An industrial grape molasses production line can manufacture traditional Shireh Angoor of various concentration levels and pack sizes according to market requirements.

Raw Materials for Grape Molasses Factory

Raw material selection and quality control are critical for yield, color and flavor. The main materials used are described below.

Main Raw Materials

Fresh grapes – Quality of incoming fruit (ripeness, defect rate) directly influences juice yield and final molasses quality.

Secondary / Optional Materials

Packaging materials

Storage and handling conditions must be controlled to preserve fruit quality before processing.

Sahi Rasa For Factories raw material

The Supply Chain Department is prepared to support identification, evaluation and supply of the main and auxiliary raw materials required by grape molasses factories. Depending on the contractual scope, services may include supplier identification and evaluation, procurement and purchase coordination, specification control, logistics coordination, supply-chain design for continuous production, ongoing supply arrangements, and supply of materials from Iran for projects located in regional markets.

Registering an order for raw materials for the factory Grape Molasses
Sahi Rasa Supply Chain Department

Raw-material supply chain support can be examined for industrial projects located in Iran, Iraq, the Kurdistan Region of Iraq (including Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia and Georgia.

Manufacturing Process

The industrial grape molasses process follows a defined sequence of unit operations.

Washing – Grapes are washed in a washing tank with high-pressure nozzles to remove dirt, leaves and contaminants.
Crushing – Washed grapes are crushed to release juice.
Pressing – Crushed grapes are pressed in a hydraulic press to extract juice.
Filtration – Juice is filtered to remove suspended particles.
Concentration – Juice is concentrated in a cooking tank to the desired Brix.
Pasteurization – Concentrate is thermally treated for food safety.
Packaging – Finished molasses is filled into containers.

Machinery & Equipment

Each main machine performs a specific function. Support is available for design, manufacturing or procurement, customization, installation, commissioning, repair, overhaul, refurbishment, automation and spare-parts supply according to the agreed project scope.

Washing Tank – Cleans grapes with high-pressure nozzles (capacity 500–1000 kg/h). Position: first stage. Importance: removes surface contaminants. Quality impact: residual dirt affects juice quality. Maintenance: sprays, pumps and conveyors. Sahi Rasa support covers design and spare parts.
Crusher – Crushes grapes (capacity 400–800 kg/h). Position: after washing. Quality impact: crushing intensity affects juice recovery. Maintenance: knives, screens and drives.
Hydraulic Press – Extracts juice (capacity 300–600 L/h). Core machine for yield. Position: after crushing. Quality impact: extraction efficiency. Maintenance: presses and screens. Sahi Rasa provides specialized press support and overhaul.
Filter – Removes suspended particles. Position: after pressing. Quality impact: clarity of juice. Maintenance: filter media and pumps.
Cooking Tank – Concentrates juice (capacity 500–2000 L). Core machine for final concentration. Position: after filtration. Quality impact: temperature control retains color and flavor while reaching target Brix. Maintenance: jackets, agitators and temperature sensors. Sahi Rasa provides specialized concentrator support and overhaul.
Pasteurizer and Filling Machine – Provide thermal treatment and packaging. Position: end of line. Quality impact: microbial safety and pack integrity. Maintenance: heat exchangers, dosing and sealing systems.

Factory Layout & Building Requirements

Typical functional areas include fruit receiving and storage, washing and crushing hall, pressing and filtration area, concentration and pasteurization, packaging, finished-goods warehouse, quality-control laboratory, utility rooms, maintenance workshop, staff facilities and loading docks. Layout must respect hygienic zoning and process flow. Exact area allocation is determined during the engineering phase according to capacity and product range.

Utilities

Electricity: 380 V three-phase, typically 20–50 kW
Steam / gas: 100–300 kg steam per hour (or equivalent)
Water: 5–15 m³/day
HVAC and drainage according to hygiene and local regulations

Turnkey Factory Setup

An investor can start from an empty site. Depending on contractual scope, the project can be accompanied through: Idea → Feasibility → Engineering → Factory Design → Machinery → Procurement → Manufacturing → Installation → Commissioning → Training → Raw Material Supply → Packaging → Trial Production → Commercial Production. The objective is an operational factory ready for production.

EPC & PMC

Projects can be executed under EPC (Engineering, Procurement, Construction) or PMC (Project Management Consultancy) approaches. Engineering, machinery supply or manufacturing, installation supervision and commissioning are coordinated within the defined contract boundaries.

Machinery Repair

Existing grape molasses factories can request inspection, troubleshooting, mechanical and electrical repair, component replacement, spare-parts supply and line maintenance support for washers, crushers, presses, cooking tanks and packaging machines.

Machinery Overhaul & Refurbishment

Older equipment can be evaluated for comprehensive overhaul, replacement of worn components, control-system upgrades, improved reliability and modest capacity or quality improvements where technically feasible.

Capacity Expansion

Capacity of an existing line can often be increased by addressing bottlenecks, upgrading key machines (press, cooking tank, filler) or introducing selective automation.

Industrial Automation

Typical applications include PLC sequence control, temperature monitoring, automatic dosing, HMI, data logging and optional SCADA integration.

Supply Chain

Factory = Machinery + Raw Materials + Utilities + People + Process + Supply Chain + Market. The Supply Chain Department supports supplier sourcing, procurement, logistics and ongoing material supply for grape molasses projects.

Packaging

Primary packaging, secondary packaging, labeling, coding, cartoning and palletizing are integrated according to product format and market requirements.

Branding & Product Development

When required, support can be provided for product development, packaging design, graphic design, industrial design, branding and related marketing preparation.

Market & Country Sections

Engineering, machinery, installation, overhaul and supply-chain support are available for grape molasses projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia and Georgia.

Sahi Rasa Services

Service	Application in This Project
Feasibility Study	Technical and economic assessment of capacity, product mix and investment
Factory Design	Layout, process flow and utility design
Machinery Design / Manufacturing	Specification and coordinated supply or manufacturing of process equipment
Procurement	Sourcing of machinery, components and materials
Installation & Commissioning	Mechanical/electrical installation, start-up and performance testing
Automation	PLC, HMI, process control and optional SCADA
Raw Material Supply	Coordination via Supply Chain Department
Repair / Overhaul / Refurbishment	Restoration and modernization of existing machinery
Capacity Expansion	Engineering and implementation of throughput increases
Staff Training	Operational and basic maintenance training

Why Sahi Rasa

Process engineering, machinery-related capabilities, procurement support, supply-chain coordination, installation, commissioning, training, maintenance support and automation are combined. The practical advantage is a more integrated execution path from concept to an operating production line.

From Empty Land to Production

Typical sequence: Feasibility → Engineering → Factory Design → Equipment Design → Machinery Manufacturing/Procurement → Logistics → Installation → Commissioning → Staff Training → Raw Material Supply → Trial Production → Commercial Production. Operational support for a defined initial period can be examined as a contractual option.

Who Should Contact Sahi Rasa?

Investors – planning a new grape molasses factory or production line
Existing Factory Owners – needing repair, overhaul, refurbishment, modernization, automation or capacity expansion
Industrial Buyers – requiring machinery, spare parts, raw materials or engineering services

Final CTA

If you intend to set up a grape molasses (Shireh Angoor) production line or factory, if your existing plant needs repair, overhaul or capacity expansion, if you require new machinery or automation, or if you need coordination of raw-material supply, contact the Industrial Department.

Submit your request for: Factory Setup / Machinery / Repair / Overhaul / Refurbishment / Automation / Capacity Expansion / Raw Materials.

Registering an order for raw materials for the factory Grape Molasses

FAQ

What is the typical cost of setting up a grape molasses factory?
Cost depends on capacity, product range, automation level, building and utility scope. A detailed estimate is prepared after process definition.
Which main machines are required?
Washing tank, crusher, hydraulic press, filter, cooking tank, pasteurizer and filling machine.
What production capacity can be designed?
Typical capacity ranges from 500 to 2000 L/day, determined during the engineering phase.
How much space is needed?
Typical process area ranges from approximately 150 to 400 m², subject to final layout.
What are the main raw materials?
Fresh grapes and packaging materials.
Can raw materials be supplied?
Yes, via the Supply Chain Department according to project scope.
Is machinery manufacturing or procurement supported?
Design, manufacturing or coordinated procurement according to the agreed scope.
Can existing machines be repaired?
Yes – inspection, troubleshooting, mechanical/electrical repair and spare parts.
Is overhaul or refurbishment possible?
Yes – comprehensive restoration and control upgrades.
Can capacity of an existing line be increased?
Often yes, by addressing bottlenecks and upgrading key equipment.
Are turnkey projects executed?
Turnkey or partial turnkey scopes can be offered under defined contracts.
Are services available in Iraq and Kurdistan Region?
Yes, including Erbil, Sulaymaniyah, Duhok and other locations.
Are services available in Afghanistan?
Yes, including Kabul, Herat and Mazar-e-Sharif.
Can raw materials be supplied from Iran for regional projects?
Yes, coordination of material supply is part of possible supply-chain scope.
Is installation and commissioning included?
They can be included according to the selected contractual package.