Hose Production Line and Factory Setup

A hose (flexible hose / garden hose) production line is a complete industrial system designed to extrude an inner layer, apply textile reinforcement, extrude an outer layer, cool, mark, cut and package flexible hoses under controlled process conditions. The line produces reinforced hoses for gardening, industrial and general use.

From an industrial perspective, hose manufacturing is important because it combines precise extrusion of inner and outer layers, controlled textile braiding or knitting, accurate cooling and reliable cutting to achieve consistent diameter, flexibility and pressure resistance. The process relies on a defined sequence of unit operations that must be correctly engineered, sized and integrated.

Primary materials typically include PVC or rubber granules, reinforcing yarn and colourants. The core machinery set consists of extruders (typically 65 mm), braiding or knitting units, outer-layer extruders, cooling tanks (up to 6 m), haul-offs (up to 100 m/min), marking units, cutters and packaging equipment.

The Industrial Department supports investors who want to establish a new hose plant as well as existing operators who need repair, overhaul, capacity expansion or automation of their current lines. Projects can start from an empty site or from an operating facility that requires technical upgrading.

Whether the goal is a green-field turnkey hose plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.

Production Line Overview

The hose production line is engineered as an integrated process system covering inner-layer extrusion, textile reinforcement, outer-layer extrusion, cooling, marking, cutting and packaging. Design capacity is determined during the engineering phase and can typically range from 60 to 80 kg per hour with line speeds up to 100 m/min.

Main machinery groups include inner extruders, braiding/knitting units, outer extruders, cooling tanks, haul-offs, marking units, cutters and packaging machines. Supporting infrastructure covers electrical power and process water.

Manpower requirements depend on the degree of automation. Quality control covers diameter, wall thickness, reinforcement integrity and package quality.

Technical Specifications

Specification	Description
Product	Reinforced flexible hoses (PVC or rubber)
Production Capacity	60–80 kg/h
Required Area	300–600 m²
Electrical Power	380 V three-phase, 30–80 kW
Water Consumption	5–10 m³/day
Manpower	3–8 persons per shift
Line Speed	Up to 100 m/min
Main Machines	Inner extruder, braiding/knitting unit, outer extruder, cooling tank, haul-off, marking unit, cutter, packaging

All figures are indicative.

Products

Reinforced flexible hoses for gardening, industrial and general applications in various diameters and pressure ratings.

Raw Materials for Hose Factory

Primary materials are PVC or rubber granules, reinforcing yarn and colourants.

Sahi Rasa For Factories raw material

The Supply Chain Department is prepared to support identification, evaluation and supply of PVC/rubber compounds and reinforcing yarn required by hose plants.

Registering an order for raw materials for the factory Hose
Sahi Rasa Supply Chain Department

Support is available for projects in Iran, Iraq, Kurdistan Region, Afghanistan and other regional markets.

Manufacturing Process

1. Inner Layer Extrusion – PVC or rubber is extruded as the inner tube (typically 65 mm extruder, 160–180 °C).
2. Textile Reinforcement – Yarn is braided or knitted onto the inner layer.
3. Outer Layer Extrusion – Outer cover is extruded over the reinforcement.
4. Cooling – Hose is cooled in a water tank (up to 6 m).
5. Haul-off, Marking and Cutting – Hose is pulled (up to 100 m/min), marked and cut to length.
6. Packaging – Finished hose is coiled or packed.

Machinery & Equipment

• Inner Extruder – Forms the inner tube (typically 65 mm, 22 kW). Position: first stage. Importance: foundation of hose quality. Quality impact: incomplete melting causes defects. Maintenance: screws, barrels and heaters. Sahi Rasa support covers design, installation, repair and spare parts.
• Braiding or Knitting Unit – Applies textile reinforcement. Position: after inner extrusion. Importance: pressure resistance. Quality impact: incomplete reinforcement reduces burst strength. Maintenance: spindles, yarns and drives.
• Outer Extruder and Cooling Tank – Applies cover and cools the hose. Position: mid-line. Importance: protection and dimensional stability. Quality impact: uneven cover or cooling affects appearance and flexibility. Maintenance: dies, water circulation and temperature control.
• Haul-off, Marking Unit and Cutter – Pulls, marks and cuts the hose. Position: end of line. Importance: length accuracy and identification. Quality impact: uneven pull affects diameter. Maintenance: belts, drives, print heads and blades.

Factory Layout & Building Requirements

Typical areas include raw-material storage, extrusion and reinforcement hall, cooling and cutting, packaging, finished-goods storage, quality control, utilities and staff facilities. Exact area is determined during engineering.

Utilities

• Electricity: 380 V three-phase, 30–80 kW
• Water: 5–10 m³/day

Turnkey Factory Setup

An investor can start from an empty site. The project can be accompanied through feasibility, engineering, design, machinery, installation, commissioning, training and commercial production.

EPC & PMC

Projects can be executed under EPC or PMC approaches within defined contracts.

Machinery Repair

Existing hose lines can request inspection, repair and spare-parts support for extruders, braiding units, haul-offs and cutters.

Machinery Overhaul & Refurbishment

Older equipment can be overhauled and control systems upgraded.

Capacity Expansion

Capacity can be increased by upgrading extruders or reinforcement units.

Industrial Automation

PLC control of temperature, speed and cutting is typical.

Supply Chain

The Supply Chain Department supports PVC/rubber compound and yarn supply.

Packaging

Coils or cut lengths are packaged according to market requirements.

Branding & Product Development

Support for product development and packaging design is available when required.

Market & Country Sections

Services are available in Iran, Iraq, Kurdistan Region, Afghanistan and other listed regional markets.

Sahi Rasa Services

Service	Application in This Project
Feasibility Study	Technical and economic assessment
Factory Design	Layout and process design
Machinery Design / Manufacturing	Equipment specification and supply
Procurement	Sourcing of machinery and materials
Installation & Commissioning	Start-up and testing
Automation	PLC and process control
Raw Material Supply	Via Supply Chain Department
Repair / Overhaul	Restoration of existing equipment
Capacity Expansion	Throughput increases
Staff Training	Operational training

Why Sahi Rasa

Integrated process engineering, machinery, installation and training provide a clear path from concept to operating production line.

From Empty Land to Production

Typical sequence from feasibility through commercial production.

Who Should Contact Sahi Rasa?

• Investors planning a new hose plant
• Existing owners needing repair, overhaul or expansion
• Industrial buyers requiring machinery or materials

Final CTA

Contact the Industrial Department for factory setup, machinery, repair, overhaul or raw-material coordination.

Registering an order for raw materials for the factory Hose

FAQ

1. What capacity can be designed?
   Typically 60–80 kg/h with line speeds up to 100 m/min.
2. Which main machines are required?
   Inner extruder, braiding/knitting unit, outer extruder, cooling tank, haul-off, marking unit, cutter and packaging.
3. How much space is needed?
   Approximately 300–600 m².
4. Can existing lines be repaired?
   Yes.
5. Are turnkey projects available?
   Yes under defined contracts.
6. Are services available in Iraq and Afghanistan?
   Yes.
7. Can materials be supplied?
   Yes via the Supply Chain Department.
8. Is installation included?
   It can be included according to the package.
9. What about automation?
   PLC and process control can be provided.
10. How is capacity expanded?
    By upgrading extruders or reinforcement units.