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Liquid and Dry Kashk Production Line and Factory Setup
A liquid and dry kashk production line is a complete industrial system designed to produce high-quality liquid and dry kashk under controlled hygienic and process conditions. The line is engineered for consistent product quality, food safety, operational reliability and compliance with dairy industry standards.
From an industrial perspective, liquid and dry kashk manufacturing combines precise thermal processing, fermentation control and filling technology to achieve the required texture, flavor and shelf life. The process relies on a defined sequence of unit operations that must be correctly engineered, sized and integrated.
The Industrial Department supports investors who want to establish a new liquid and dry kashk factory as well as existing plant owners who need repair, overhaul, capacity expansion or automation of their current lines. Projects can start from an empty site or from an operating facility that requires technical upgrading.
Whether the goal is a green-field turnkey plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.
Production Line Overview
The liquid and dry kashk production line is engineered as an integrated process system covering milk reception, thermal treatment, fermentation or processing, filling and cold storage. Design capacity is determined during the engineering phase and can typically range according to market requirements and selected equipment sizing.
Main process flow: Yogurt production → Fermentation → Homogenization (50-55°C, 2 bar) → Concentration with separator → Salt and whey powder addition → Heating (88°C for 10 min) → Cooling → Packaging
Main machinery groups: Vacuum evaporator, Quark separator (dry matter to 18-19%), heater 88°C for 10 min, spray dryer (for dry kashk), packaging machine. Supporting infrastructure covers electrical power, process water, steam, refrigeration, compressed air, CIP and wastewater handling.
Manpower requirements depend on the degree of automation. Quality control covers incoming raw materials, process parameters (temperature, time, pH), microbiological checks and finished-product packaging integrity.
Technical Specifications
The following technical data represent typical ranges for an industrial liquid and dry kashk production line. Final values are defined during basic and detailed engineering and may vary according to selected technology, level of automation, product portfolio and factory layout. For precise project-specific figures, contact the Industrial Department.
| Specification | Description |
|---|---|
| Product | Liquid and Dry Kashk |
| Production Capacity | Depending on project capacity and selected equipment sizing (to be determined during engineering phase) |
| Required Area | Subject to final layout and capacity |
| Electrical Power | 380 V three-phase (depending on equipment selection and automation level) |
| Main Machines | Vacuum evaporator, Quark separator (dry matter to 18-19%), heater 88°C for 10 min, spray dryer (for dry kashk), packaging machine |
| Utilities | Required area 300-800 m². Power 50-100 kW. Steam 200-500 kg/h. Water 10-20 m³/day. Manpower 5-12 per shift. Capacity 100-500 kg/hour. |
All figures are indicative. Detailed utility balances, equipment lists and layout drawings are prepared after process definition and capacity confirmation.
Products
An industrial liquid and dry kashk production line can manufacture a variety of finished products depending on the selected formulation, process technology and packaging system. Variant development is defined during product development and process engineering. Packaging formats are selected according to target markets and distribution channels.
Raw Materials for Liquid and Dry Kashk Factory
Raw material selection and quality control are critical for product quality, process stability and shelf life. The main materials used are: Milk, starter culture, salt, whey powder, water, packaging materials
Each material has a defined role and a measurable impact on quality attributes. Storage and handling conditions must be controlled to preserve functional properties and food safety.
Sahi Rasa For Factories raw material
The Supply Chain Department is prepared to support identification, evaluation and supply of the main and auxiliary raw materials required by liquid and dry kashk factories. Depending on the contractual scope, services may include supplier identification and evaluation, procurement and purchase coordination, specification control, logistics coordination, supply-chain design for continuous production, ongoing supply arrangements, and supply of materials from Iran for projects located in regional markets.
Registering an order for raw materials for the factory Liquid and Dry Kashk
Sahi Rasa Supply Chain Department
Raw-material supply chain support can be examined for industrial projects located in Iran, Iraq, the Kurdistan Region of Iraq (including Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia and Georgia.
Manufacturing Process
The process begins with milk fat standardization (0.4-0.6%). Milk is heated at 90-95°C for 5 minutes, cooled to 43°C, inoculated with 1-2% starter (S. thermophilus and L. delbrueckii) and fermented at 37°C for 6-7 hours. The yogurt is homogenized at 50-55°C and 2 bar. Dry matter is increased to 18-19% using a Quark separator. Salt (0.8-1%) and whey powder (1-2%) are added and the mix is heated at 88°C for 10 minutes. After cooling to 55°C the product is packaged and stored at 4°C. For dry kashk a spray dryer is used.
- The overall process follows the sequence: Yogurt production → Fermentation → Homogenization (50-55°C, 2 bar) → Concentration with separator → Salt and whey powder addition → Heating (88°C for 10 min) → Cooling → Packaging
Each stage has a clear purpose, input materials, equipment and quality impact. Detailed process parameters are defined during the engineering phase according to product formulation and capacity.
Machinery & Equipment
Each main machine performs a specific function. Support is available for design, manufacturing or procurement, customization, installation, commissioning, repair, overhaul, refurbishment, automation and spare-parts supply according to the agreed project scope.
Main equipment includes: Vacuum evaporator, Quark separator (dry matter to 18-19%), heater 88°C for 10 min, spray dryer (for dry kashk), packaging machine.
For every main machine the following aspects are covered: Function, Working Principle, Position in line, Importance, Product Quality Impact, Maintenance needs, and Sahi Rasa Support (Design, Manufacturing, Procurement, Installation, Commissioning, Repair, Overhaul, Refurbishment, Automation, Spare Parts).
Factory Layout & Building Requirements
Typical functional areas include raw-material receiving and cold storage, processing, fermentation or concentration, filling and packaging, cold storage, quality-control laboratory, utility rooms, maintenance workshop, staff facilities, loading docks and administrative offices. Layout must respect hygienic zoning and process flow. Exact area allocation is determined during the engineering phase according to capacity and product range.
Utilities
Required area 300-800 m². Power 50-100 kW. Steam 200-500 kg/h. Water 10-20 m³/day. Manpower 5-12 per shift. Capacity 100-500 kg/hour.
- Electricity: 380 V three-phase
- Process water, steam, refrigeration, compressed air and CIP systems as required
- HVAC and drainage according to hygiene and local regulations
Turnkey Factory Setup
An investor can start from an empty site. Depending on contractual scope, the project can be accompanied through: Idea → Feasibility → Engineering → Factory Design → Machinery → Procurement → Manufacturing → Installation → Commissioning → Training → Raw Material Supply → Packaging → Trial Production → Commercial Production. The objective is an operational factory ready for production.
EPC & PMC
Projects can be executed under EPC (Engineering, Procurement, Construction) or PMC (Project Management Consultancy) approaches. Engineering, machinery supply or manufacturing, installation supervision and commissioning are coordinated within the defined contract boundaries.
Machinery Repair
Existing factories can request inspection, troubleshooting, mechanical and electrical repair, component replacement, spare-parts supply and line maintenance support for the main process equipment.
Machinery Overhaul & Refurbishment
Older equipment can be evaluated for comprehensive overhaul, replacement of worn parts, control-system upgrades, improved reliability and modest capacity or quality improvements where technically feasible.
Capacity Expansion
Capacity of an existing line can often be increased by addressing bottlenecks, upgrading key machines, improving packaging speed, optimizing layout or introducing selective automation.
Industrial Automation
Typical applications include PLC sequence control, temperature/pressure/flow/level loops, automatic dosing, CIP automation, HMI, data logging and optional SCADA integration.
Supply Chain
Factory = Machinery + Raw Materials + Utilities + People + Process + Supply Chain + Market. The Supply Chain Department supports supplier sourcing, procurement, logistics and ongoing material supply for liquid and dry kashk projects.
Packaging
Filling, sealing, labeling, coding, cartoning, shrink wrapping and palletizing are integrated according to product format and market requirements.
Branding & Product Development
When required, support can be provided for product development, packaging design, graphic design, industrial design, branding and related marketing preparation.
Market & Country Sections
Engineering, machinery, installation, overhaul and supply-chain support are available for liquid and dry kashk projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia and Georgia.
Sahi Rasa Services
| Service | Application in This Project |
|---|---|
| Feasibility Study | Technical and economic assessment of capacity, product mix and investment |
| Factory Design | Layout, process flow and utility design |
| Machinery Design / Manufacturing | Specification and coordinated supply or manufacturing of process equipment |
| Procurement | Sourcing of machinery, components and materials |
| Installation & Commissioning | Mechanical/electrical installation, start-up and performance testing |
| Automation | PLC, HMI, process control and optional SCADA |
| Raw Material Supply | Coordination via Supply Chain Department |
| Repair / Overhaul / Refurbishment | Restoration and modernization of existing machinery |
| Capacity Expansion | Engineering and implementation of throughput increases |
| Staff Training | Operational and basic maintenance training |
Why Sahi Rasa
Process engineering, machinery-related capabilities, procurement support, supply-chain coordination, installation, commissioning, training, maintenance support and automation are combined. The practical advantage is a more integrated execution path from concept to an operating production line.
From Empty Land to Production
Typical sequence: Feasibility → Engineering → Factory Design → Equipment Design → Machinery Manufacturing/Procurement → Logistics → Installation → Commissioning → Staff Training → Raw Material Supply → Trial Production → Commercial Production. Operational support for a defined initial period can be examined as a contractual option.
Who Should Contact Sahi Rasa?
- Investors – planning a new liquid and dry kashk factory or production line
- Existing Factory Owners – needing repair, overhaul, refurbishment, modernization, automation or capacity expansion
- Industrial Buyers – requiring machinery, spare parts, raw materials or engineering services
Final CTA
If you intend to set up a liquid and dry kashk production line or factory, if your existing plant needs repair, overhaul or capacity expansion, if you require new machinery or automation, or if you need coordination of raw-material supply, contact the Industrial Department.
Submit your request for: Factory Setup / Machinery / Repair / Overhaul / Refurbishment / Automation / Capacity Expansion / Raw Materials.
Registering an order for raw materials for the factory Liquid and Dry Kashk
FAQ
- What is the typical cost of setting up a liquid and dry kashk factory?
Cost depends on capacity, product range, automation level, building and utility scope. A detailed estimate is prepared after process definition. - Which main machines are required?
Vacuum evaporator, Quark separator (dry matter to 18-19%), heater 88°C for 10 min, spray dryer (for dry kashk), packaging machine - What production capacity can be designed?
Capacity is determined during the engineering phase according to market demand and investment criteria. - How much space is needed?
Subject to final layout and capacity. - What are the main raw materials?
Milk, starter culture, salt, whey powder, water, packaging materials - Can raw materials be supplied?
Yes, via the Supply Chain Department according to project scope. - Is machinery manufacturing or procurement supported?
Design, manufacturing or coordinated procurement according to the agreed scope. - Can existing machines be repaired?
Yes – inspection, troubleshooting, mechanical/electrical repair and spare parts. - Is overhaul or refurbishment possible?
Yes – comprehensive restoration and control upgrades. - Can capacity of an existing line be increased?
Often yes, by addressing bottlenecks and upgrading key equipment. - Are turnkey projects executed?
Turnkey or partial turnkey scopes can be offered under defined contracts. - Are services available in Iraq and Kurdistan Region?
Yes, including Erbil, Sulaymaniyah, Duhok and other locations. - Are services available in Afghanistan?
Yes, including Kabul, Herat and Mazar-e-Sharif. - Can raw materials be supplied from Iran for regional projects?
Yes, coordination of material supply is part of possible supply-chain scope. - Is installation and commissioning included?
They can be included according to the selected contractual package.
