Noodle (Reshteh) Production Line and Factory Setup

A noodle (reshteh) production line is an industrial system designed to produce various types of dried noodles from wheat flour dough through mixing, kneading, extrusion, cutting, drying, and packaging. Typical products include plain noodles, ash reshteh, and other regional noodle varieties.

The process requires precise control of dough consistency, extrusion pressure, cutting length, and drying parameters to achieve uniform texture, low breakage, and good cooking quality.

Main raw materials include wheat flour, water, salt, guar gum, ascorbic acid, egg (optional), food color, oil, and starch. Core equipment consists of dough mixers, kneaders, extruders, cutters, tunnel dryers, coolers, and packaging machines.

The Industrial Department supports new investors establishing a noodle factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation. Projects may start from an empty site or from an operating facility needing technical upgrading.

Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.

Production Line Overview

The noodle production line is engineered as a continuous process system. Capacity is determined during the engineering phase (typical ranges 150–300 kg/h depending on product and dryer size). The process sequence is: weighing and sieving of ingredients, mixing and kneading, extrusion and forming, cutting to length, tunnel drying, cooling, quality control, and packaging.

Main machinery includes dough mixer (100–200 kg/h), kneader (150–250 kg/h), extruder (150–250 kg/h, 15 kW), tunnel dryer (200–300 kg/h, 20 kW), cutter (200–400 kg/h), and packaging machine (up to 600 packs/h).

Supporting infrastructure covers electrical power, steam or hot air for drying, process water, and adequate space for raw material and finished goods storage. Manpower is typically 5–10 persons per shift.

Technical Specifications

The following technical data represent typical ranges. Final values are defined during engineering and may vary according to product type, capacity, and automation level.

Specification Description
Product Dried noodles / reshteh (plain, ash, and specialty varieties)
Production Capacity Depending on project capacity (to be determined during engineering phase); typical 150–300 kg/h
Required Area 200–500 m² (subject to final layout)
Electrical Power 380 V three-phase, 50–80 kW
Steam / Gas 100–200 kg steam per hour (or equivalent hot air system)
Water 2–5 m³/day
Manpower 5–10 persons per shift
Main Machines Dough mixer, kneader, extruder, cutter, tunnel dryer, cooler, packaging machine

Products

The line can produce various dried noodle types including standard reshteh, ash reshteh, and other regional styles. Length, thickness, and formulation can be adjusted by changing dies and recipes.

Raw Materials for Noodle Factory

Main materials are wheat flour, water, salt, guar gum, and ascorbic acid. Optional materials include egg, food color, oil, and starch. Flour quality (protein content and ash) strongly influences dough strength and final noodle texture.

Sahi Rasa For Factories raw material

The Supply Chain Department supports identification, evaluation, and supply of flour and additives. Services may include supplier evaluation, procurement coordination, specification control, logistics, and supply from Iran for regional projects.

Registering an order for raw materials for the factory Noodle
Sahi Rasa Supply Chain Department

Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Manufacturing Process

  1. Weighing and Sieving – Ingredients are accurately weighed and flour is sieved to remove impurities.
  2. Mixing and Kneading – Flour, water, and additives are mixed and kneaded to develop a uniform dough.
  3. Extrusion – Dough is forced through dies to form continuous noodle strands.
  4. Cutting – Strands are cut to the required length.
  5. Drying – Noodles pass through a tunnel dryer to reduce moisture to the target level.
  6. Cooling – Dried noodles are cooled before packaging.
  7. Quality Control and Packaging – Product is inspected and packed into bags or cartons.

Machinery & Equipment

  • Dough Mixer – Prepares uniform dough (100–200 kg/h).
  • Kneader – Develops gluten structure (150–250 kg/h).
  • Extruder – Forms continuous noodle strands under pressure (150–250 kg/h).
  • Cutter – Cuts strands to programmed length.
  • Tunnel Dryer – Removes moisture under controlled temperature and airflow (200–300 kg/h).
  • Packaging Machine – Weighs and packs finished product (up to 600 packs/h).

Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.

Factory Layout & Building Requirements

Typical areas: raw material storage, mixing and kneading zone, extrusion and cutting, drying tunnel, cooling and packaging, finished goods storage, utilities, and staff facilities. Layout must allow smooth material flow and access for dryer maintenance.

Utilities

  • Electricity: 380 V three-phase, 50–80 kW
  • Steam or hot air: 100–200 kg/h equivalent
  • Water: 2–5 m³/day

Turnkey Factory Setup

Projects can start from an empty site and progress through feasibility, engineering, factory design, machinery, procurement, installation, commissioning, training, and commercial production according to the contractual scope.

EPC & PMC

Execution under EPC or PMC approaches is possible. Engineering, machinery, installation supervision, and commissioning are coordinated within defined boundaries.

Machinery Repair

Existing lines can receive inspection, troubleshooting, mechanical and electrical repair, die and screw replacement, and spare-parts support.

Machinery Overhaul & Refurbishment

Older extruders, dryers, and packaging machines can be overhauled, components replaced, and controls upgraded.

Capacity Expansion

Capacity can be increased by upgrading extruder or dryer capacity, adding parallel lines, or improving packaging speed.

Industrial Automation

Possible applications include automatic weighing, temperature and humidity control in the dryer, length control, and basic production data logging.

Supply Chain

Stable supply of flour and additives is essential. The Supply Chain Department supports sourcing and logistics.

Packaging

Noodles are typically packed in plastic bags or cartons of various weights according to market requirements.

Branding & Product Development

When required, support can be provided for product development and packaging design.

Market & Country Sections

Support is available for noodle production projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Sahi Rasa Services

Service Application in This Project
Feasibility Study Assessment of capacity, product range, and investment
Factory Design Layout and utility design
Machinery Design / Manufacturing Specification and coordinated supply of process equipment
Procurement Sourcing of machinery and raw materials
Installation & Commissioning Installation, start-up, and performance testing
Automation Weighing, dryer control, data logging
Raw Material Supply Coordination via Supply Chain Department
Repair / Overhaul / Refurbishment Restoration of existing lines
Capacity Expansion Throughput improvement measures
Staff Training Operational and maintenance training

Why Sahi Rasa

Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.

From Empty Land to Production

Typical sequence: Feasibility → Engineering → Factory Design → Equipment → Procurement → Installation → Commissioning → Training → Trial Production → Commercial Production. Defined operational support can be examined contractually.

Who Should Contact Sahi Rasa?

  • Investors – planning a new noodle factory
  • Existing Factory Owners – needing repair, overhaul, modernization, or capacity expansion
  • Industrial Buyers – requiring machinery, spare parts, or raw materials

Final CTA

If you intend to set up a noodle production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.

Registering an order for raw materials for the factory Noodle

FAQ

  1. What types of noodles can be produced?
    Plain reshteh, ash reshteh, and other dried noodle varieties depending on die and recipe.
  2. What is the typical capacity?
    Typically 150–300 kg/h depending on dryer and extruder sizing.
  3. How much space is required?
    Approximately 200–500 m² depending on capacity and layout.
  4. What are the main raw materials?
    Wheat flour, water, salt, guar gum, ascorbic acid, and optional additives.
  5. Can raw materials be supplied?
    Yes, via the Supply Chain Department.
  6. Can existing lines be repaired or overhauled?
    Yes.
  7. Is capacity expansion possible?
    Yes, by upgrading key machines or adding parallel capacity.
  8. Are services available in Iraq and Afghanistan?
    Yes, including major cities and the Kurdistan Region.
  9. Is turnkey execution available?
    Turnkey or partial scopes can be offered under contract.
  10. Is installation and commissioning included?
    They can be included according to the selected package.