Metal Profile Production Line and Factory Setup

A metal profile production line is an industrial system designed to form steel, galvanized, aluminum, or stainless-steel sheets into open or closed profiles through continuous roll forming. Typical products include channels, angles, C/U profiles, square and rectangular tubes, and custom sections used in construction, furniture, solar structures, and industrial framing.

The process relies on precise decoiling, leveling, progressive roll forming, punching, cutting to length, and stacking. Accurate control of roll stations, material thickness, and line speed is essential for dimensional consistency and surface quality.

Main raw materials include steel coil, galvanized coil, aluminum coil, stainless-steel coil, forming oil, welding gas (if closed profiles are produced), and packaging materials. Core equipment consists of decoilers, levelers, roll-forming stations (typically 8–20 stands), automatic punching units, flying shears or saws, and run-out tables.

The Industrial Department supports new investors establishing a metal profile factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation. Projects may start from an empty site or from an operating facility needing technical upgrading.

Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.

Production Line Overview

The metal profile line is engineered as a continuous forming system. Capacity is determined during engineering and typically ranges according to strip width, thickness, and number of stations. The process sequence is: coil loading and decoiling, leveling, progressive roll forming, optional punching, cutting to required length, and stacking or packaging.

Main machinery includes decoiler (1–5 ton capacity), leveler (7–11 rolls), roll-forming machine (8–20 stations, line speed 10–30 m/min), automatic punching unit (50–200 holes/min), cutting system (guillotine or saw, lengths 1–12 m), and run-out table (6–12 m).

Supporting infrastructure covers electrical power, compressed air, and adequate floor space for coil handling and finished profile storage. Manpower is typically 3–8 persons per shift depending on automation level.

Technical Specifications

The following technical data represent typical ranges. Final values are defined during engineering and may vary according to product range, material thickness, and automation level.

Specification	Description
Product	Open profiles (channel, angle, C/U), closed profiles (square/rectangular tube), custom sections
Production Capacity	Depending on project capacity and strip dimensions (to be determined during engineering phase)
Required Area	300–1000 m² (subject to final layout)
Electrical Power	380 V three-phase, 30–100 kW
Compressed Air	6–8 bar
Water	1–3 m³/day
Manpower	3–8 persons per shift
Main Machines	Decoiler, leveler, roll-forming machine, punching unit, cutting system, run-out table

Products

Typical products include construction profiles, furniture sections, solar mounting profiles, cable trays, racking systems, and custom roll-formed sections. Dimensions, thickness, and hole patterns are defined by customer drawings and market requirements.

Raw Materials for Metal Profile Factory

Main materials are steel coil, galvanized coil, aluminum coil, and stainless-steel coil. Auxiliary materials include forming oil, welding consumables (for closed profiles), and packaging materials. Material grade, thickness tolerance, and surface quality directly affect forming accuracy and final profile performance.

Sahi Rasa For Factories raw material

The Supply Chain Department supports identification, evaluation, and supply of coils and related materials. Services may include supplier evaluation, procurement coordination, specification control, logistics, and supply from Iran for regional projects.

Registering an order for raw materials for the factory Metal Profile
Sahi Rasa Supply Chain Department

Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Manufacturing Process

Decoiling – Coil is loaded onto the decoiler and fed into the line.
Leveling – Strip is flattened by a multi-roll leveler to remove coil set.
Roll Forming – Strip passes through successive roll stations that progressively form the required profile cross-section.
Punching – Holes or slots are punched automatically where required.
Cutting – Profile is cut to the programmed length by flying shear or saw.
Stacking / Packaging – Cut lengths are collected on the run-out table and prepared for dispatch.

Machinery & Equipment

Decoiler – Holds and unwinds coils (typical capacity 1–5 tons).
Leveler – Multi-roll unit (7–11 rolls) that flattens the strip.
Roll-Forming Machine – Series of 8–20 stations that gradually shape the strip. Line speed typically 10–30 m/min.
Punching Unit – Automatic punching of holes or slots (50–200 holes/min).
Cutting System – Guillotine or saw for cut-to-length (1–12 m).
Run-out Table – Collects finished profiles (6–12 m).

Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.

Factory Layout & Building Requirements

Typical areas: coil storage, decoiling and leveling zone, roll-forming and punching area, cutting and stacking, finished goods storage, maintenance workshop, and utilities. Layout must allow safe coil handling and material flow.

Utilities

Electricity: 380 V three-phase, 30–100 kW
Compressed air: 6–8 bar
Water: 1–3 m³/day

Turnkey Factory Setup

Projects can start from an empty site and progress through feasibility, engineering, factory design, machinery, procurement, installation, commissioning, training, and commercial production according to the contractual scope.

EPC & PMC

Execution under EPC or PMC approaches is possible. Engineering, machinery, installation supervision, and commissioning are coordinated within defined boundaries.

Machinery Repair

Existing lines can receive inspection, troubleshooting, mechanical and electrical repair, roll replacement, and spare-parts support.

Machinery Overhaul & Refurbishment

Older roll-forming equipment can be overhauled, rolls re-machined or replaced, controls upgraded, and performance restored.

Capacity Expansion

Capacity can be increased by adding stations, upgrading drive systems, improving punching or cutting speed, or optimizing change-over times.

Industrial Automation

Possible applications include length measurement and automatic cutting, hole-pattern programming, line speed control, and basic production data logging.

Supply Chain

Stable supply of coils and consumables is essential for continuous production. The Supply Chain Department supports sourcing and logistics.

Packaging

Profiles are typically bundled, strapped, and protected for transport according to customer requirements.

Branding & Product Development

When required, support can be provided for product development and technical documentation.

Market & Country Sections

Support is available for metal profile projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Sahi Rasa Services

Service	Application in This Project
Feasibility Study	Assessment of capacity, product range, and investment
Factory Design	Layout and utility design
Machinery Design / Manufacturing	Specification and coordinated supply of roll-forming equipment
Procurement	Sourcing of machinery and coils
Installation & Commissioning	Installation, start-up, and performance testing
Automation	Length control, punching programs, data logging
Raw Material Supply	Coordination via Supply Chain Department
Repair / Overhaul / Refurbishment	Restoration of existing lines
Capacity Expansion	Throughput improvement measures
Staff Training	Operational and maintenance training

Why Sahi Rasa

Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.

From Empty Land to Production

Typical sequence: Feasibility → Engineering → Factory Design → Equipment → Procurement → Installation → Commissioning → Training → Trial Production → Commercial Production. Defined operational support can be examined contractually.

Who Should Contact Sahi Rasa?

Investors – planning a new metal profile factory
Existing Factory Owners – needing repair, overhaul, modernization, or capacity expansion
Industrial Buyers – requiring machinery, spare parts, or coils

Final CTA

If you intend to set up a metal profile production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.

Registering an order for raw materials for the factory Metal Profile

FAQ

What profiles can be produced?
Open sections (channel, angle, C/U), closed tubes, and custom sections according to roll design.
What is the typical line speed?
Typically 10–30 m/min depending on profile complexity and material.
How much space is required?
Approximately 300–1000 m² depending on capacity and layout.
What are the main raw materials?
Steel, galvanized, aluminum, or stainless-steel coils.
Can raw materials be supplied?
Yes, via the Supply Chain Department.
Can existing roll-forming lines be repaired or overhauled?
Yes.
Is capacity expansion possible?
Yes, by upgrading stations, drives, or auxiliary equipment.
Are services available in Iraq and Afghanistan?
Yes, including major cities in both countries and the Kurdistan Region.
Is turnkey execution available?
Turnkey or partial scopes can be offered under contract.
Is installation and commissioning included?
They can be included according to the selected package.