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Tea Processing Production Line and Factory Setup
A tea processing production line is an industrial system designed to process tea leaves through withering, rolling, fermentation (for black tea), drying, sorting, and packaging. The process produces black, green, or other types of tea with controlled quality, aroma, and shelf life.
Main raw materials include fresh tea leaves and packaging materials. Core equipment consists of withering systems, rollers, fermenting units, dryers, sorters, and packaging machines.
The Industrial Department supports new investors establishing a tea processing factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation. Projects may start from an empty site or from an operating facility needing technical upgrading.
Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.
Production Line Overview
Capacity is determined during engineering and is typically expressed in kilograms of fresh leaves or finished tea per hour. The process sequence for black tea is: withering, rolling, fermentation, drying, sorting, and packaging. Green tea omits fermentation and uses different drying methods.
Main machinery includes withering troughs or systems, rollers, fermenting units, dryers, sorting machines, and packaging equipment. Required area depends on capacity. Manpower is moderate.
Technical Specifications
| Specification | Description |
|---|---|
| Product | Black tea, green tea, or other tea types |
| Production Capacity | Depending on project capacity (to be determined during engineering phase) |
| Required Area | Depending on capacity and layout |
| Electrical Power | Depending on scale |
| Fuel / Steam | For drying |
| Manpower | Moderate operational team |
| Main Machines | Withering system, roller, fermenting unit, dryer, sorter, packaging machine |
Products
Black tea, green tea, and specialty teas in bulk or packaged form.
Raw Materials for Tea Processing Factory
Fresh tea leaves and packaging materials.
Sahi Rasa For Factories raw material
The Supply Chain Department supports identification, evaluation, and supply of packaging materials and related inputs.
Registering an order for raw materials for the factory Tea Processing
Sahi Rasa Supply Chain Department
Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.
Manufacturing Process
- Withering of fresh leaves
- Rolling
- Fermentation (for black tea)
- Drying
- Sorting
- Packaging
Machinery & Equipment
- Withering system
- Roller
- Fermenting unit
- Dryer
- Sorter
- Packaging machine
Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.
Factory Layout & Building Requirements
Leaf reception and withering area, rolling and fermentation zone, drying hall, sorting and packaging, and finished goods storage.
Utilities
- Electrical power
- Fuel or steam for drying
- Process water
- Compressed air
Turnkey Factory Setup
Projects can start from an empty site and progress through the full sequence according to contractual scope.
EPC & PMC
Execution under EPC or PMC approaches is possible.
Machinery Repair
Existing lines can receive inspection, troubleshooting, repair, and spare-parts support.
Machinery Overhaul & Refurbishment
Older rollers, dryers, and sorting machines can be overhauled and modernized.
Capacity Expansion
Capacity can be increased by upgrading drying or sorting capacity, or by adding parallel lines.
Industrial Automation
Possible applications include temperature and humidity control, automatic sorting, and packaging automation.
Supply Chain
Stable supply of fresh tea leaves during the season and packaging materials is essential. The Supply Chain Department supports sourcing and logistics.
Packaging
Tea is packed in bulk bags, cartons, or consumer packs according to market requirements.
Branding & Product Development
Support can be provided for product development when required.
Market & Country Sections
Support is available for tea processing projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.
Sahi Rasa Services
| Service | Application in This Project |
|---|---|
| Feasibility Study | Assessment of capacity and investment |
| Factory Design | Layout and utility design |
| Machinery Design / Manufacturing | Specification and coordinated supply of equipment |
| Procurement | Sourcing of machinery and materials |
| Installation & Commissioning | Installation, start-up, and performance testing |
| Automation | Process control and packaging systems |
| Raw Material Supply | Coordination via Supply Chain Department |
| Repair / Overhaul / Refurbishment | Restoration of existing lines |
| Capacity Expansion | Throughput improvement measures |
| Staff Training | Operational and maintenance training |
Why Sahi Rasa
Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.
From Empty Land to Production
Typical sequence from feasibility through commercial production.
Who Should Contact Sahi Rasa?
- Investors – planning a new tea processing factory
- Existing Factory Owners – needing repair, overhaul, or capacity expansion
- Industrial Buyers – requiring machinery, spare parts, or materials
Final CTA
If you intend to set up a tea processing production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.
Registering an order for raw materials for the factory Tea Processing
FAQ
- What types of tea can be produced?
Black tea, green tea, and specialty teas depending on the process. - What is the typical capacity?
Capacity is determined during engineering and is usually expressed in kg of leaves or finished tea per hour. - What are the main raw materials?
Fresh tea leaves and packaging materials. - Can raw materials be supplied?
Yes, via the Supply Chain Department (especially packaging). - Can existing equipment be repaired or overhauled?
Yes. - Is capacity expansion possible?
Yes. - Are services available in Iraq and Afghanistan?
Yes. - Is turnkey execution available?
Turnkey or partial scopes can be offered under contract. - Is installation and commissioning included?
They can be included according to the selected package. - Is withering important?
Yes, proper withering is essential for quality development.