Tea Processing Production Line and Factory Setup

A tea processing production line is an industrial system designed to process tea leaves through withering, rolling, fermentation (for black tea), drying, sorting, and packaging. The process produces black, green, or other types of tea with controlled quality, aroma, and shelf life.

Main raw materials include fresh tea leaves and packaging materials. Core equipment consists of withering systems, rollers, fermenting units, dryers, sorters, and packaging machines.

The Industrial Department supports new investors establishing a tea processing factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation. Projects may start from an empty site or from an operating facility needing technical upgrading.

Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.

Production Line Overview

Capacity is determined during engineering and is typically expressed in kilograms of fresh leaves or finished tea per hour. The process sequence for black tea is: withering, rolling, fermentation, drying, sorting, and packaging. Green tea omits fermentation and uses different drying methods.

Main machinery includes withering troughs or systems, rollers, fermenting units, dryers, sorting machines, and packaging equipment. Required area depends on capacity. Manpower is moderate.

Technical Specifications

Specification Description
Product Black tea, green tea, or other tea types
Production Capacity Depending on project capacity (to be determined during engineering phase)
Required Area Depending on capacity and layout
Electrical Power Depending on scale
Fuel / Steam For drying
Manpower Moderate operational team
Main Machines Withering system, roller, fermenting unit, dryer, sorter, packaging machine

Products

Black tea, green tea, and specialty teas in bulk or packaged form.

Raw Materials for Tea Processing Factory

Fresh tea leaves and packaging materials.

Sahi Rasa For Factories raw material

The Supply Chain Department supports identification, evaluation, and supply of packaging materials and related inputs.

Registering an order for raw materials for the factory Tea Processing
Sahi Rasa Supply Chain Department

Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Manufacturing Process

  1. Withering of fresh leaves
  2. Rolling
  3. Fermentation (for black tea)
  4. Drying
  5. Sorting
  6. Packaging

Machinery & Equipment

  • Withering system
  • Roller
  • Fermenting unit
  • Dryer
  • Sorter
  • Packaging machine

Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.

Factory Layout & Building Requirements

Leaf reception and withering area, rolling and fermentation zone, drying hall, sorting and packaging, and finished goods storage.

Utilities

  • Electrical power
  • Fuel or steam for drying
  • Process water
  • Compressed air

Turnkey Factory Setup

Projects can start from an empty site and progress through the full sequence according to contractual scope.

EPC & PMC

Execution under EPC or PMC approaches is possible.

Machinery Repair

Existing lines can receive inspection, troubleshooting, repair, and spare-parts support.

Machinery Overhaul & Refurbishment

Older rollers, dryers, and sorting machines can be overhauled and modernized.

Capacity Expansion

Capacity can be increased by upgrading drying or sorting capacity, or by adding parallel lines.

Industrial Automation

Possible applications include temperature and humidity control, automatic sorting, and packaging automation.

Supply Chain

Stable supply of fresh tea leaves during the season and packaging materials is essential. The Supply Chain Department supports sourcing and logistics.

Packaging

Tea is packed in bulk bags, cartons, or consumer packs according to market requirements.

Branding & Product Development

Support can be provided for product development when required.

Market & Country Sections

Support is available for tea processing projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Sahi Rasa Services

Service Application in This Project
Feasibility Study Assessment of capacity and investment
Factory Design Layout and utility design
Machinery Design / Manufacturing Specification and coordinated supply of equipment
Procurement Sourcing of machinery and materials
Installation & Commissioning Installation, start-up, and performance testing
Automation Process control and packaging systems
Raw Material Supply Coordination via Supply Chain Department
Repair / Overhaul / Refurbishment Restoration of existing lines
Capacity Expansion Throughput improvement measures
Staff Training Operational and maintenance training

Why Sahi Rasa

Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.

From Empty Land to Production

Typical sequence from feasibility through commercial production.

Who Should Contact Sahi Rasa?

  • Investors – planning a new tea processing factory
  • Existing Factory Owners – needing repair, overhaul, or capacity expansion
  • Industrial Buyers – requiring machinery, spare parts, or materials

Final CTA

If you intend to set up a tea processing production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.

Registering an order for raw materials for the factory Tea Processing

FAQ

  1. What types of tea can be produced?
    Black tea, green tea, and specialty teas depending on the process.
  2. What is the typical capacity?
    Capacity is determined during engineering and is usually expressed in kg of leaves or finished tea per hour.
  3. What are the main raw materials?
    Fresh tea leaves and packaging materials.
  4. Can raw materials be supplied?
    Yes, via the Supply Chain Department (especially packaging).
  5. Can existing equipment be repaired or overhauled?
    Yes.
  6. Is capacity expansion possible?
    Yes.
  7. Are services available in Iraq and Afghanistan?
    Yes.
  8. Is turnkey execution available?
    Turnkey or partial scopes can be offered under contract.
  9. Is installation and commissioning included?
    They can be included according to the selected package.
  10. Is withering important?
    Yes, proper withering is essential for quality development.