Biscuit Production Line and Factory Setup

A biscuit production line is a complete industrial system designed to mix dough, form biscuits, bake, cool and package biscuits under controlled process conditions. The line produces plain, cream-filled and specialty biscuits depending on the selected forming and packaging equipment.

From an industrial perspective, biscuit manufacturing is important because it combines precise dough preparation, accurate forming, controlled baking and reliable packaging to achieve consistent texture, colour and shelf life. The process relies on a defined sequence of unit operations that must be correctly engineered, sized and integrated.

Primary materials typically include flour, sugar, fat, milk powder, baking powder and packaging materials. The core machinery set consists of flour sifters, sugar mills, dough mixers, forming machines, tunnel ovens (200–250 °C), cooling conveyors, stackers, cream applicators and packaging machines.

The Industrial Department supports investors who want to establish a new biscuit plant as well as existing operators who need repair, overhaul, capacity expansion or automation of their current lines. Projects can start from an empty site or from an operating facility that requires technical upgrading.

Whether the goal is a green-field turnkey biscuit plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.

Production Line Overview

The biscuit line is engineered as an integrated process system covering ingredient preparation, dough mixing, forming, baking, cooling, optional cream filling, stacking and packaging. Design capacity is determined during the engineering phase.

Main machinery groups include sifters, mixers, forming machines, tunnel ovens, cooling conveyors, stackers, cream applicators and packaging machines. Supporting infrastructure covers electrical power, gas and process water.

Manpower requirements depend on the degree of automation. Quality control covers moisture, colour, weight and package integrity.

Technical Specifications

Specification	Description
Product	Plain and cream-filled biscuits
Production Capacity	Depending on project capacity and equipment sizing
Required Area	800–1500 m²
Electrical Power	380 V three-phase, 100–200 kW
Gas	50–100 m³/h
Water Consumption	10–20 m³/day
Manpower	10–20 persons per shift
Main Machines	Sifter, mixer, forming machine, tunnel oven, cooling conveyor, stacker, cream applicator, packaging machine

All figures are indicative.

Products

Plain biscuits, cream-filled biscuits and specialty varieties according to market formulation and mould design.

Raw Materials for Biscuit Factory

Primary materials are flour, sugar, fat, milk powder, baking powder, water, vanilla, cocoa, cream fillings and packaging materials.

Sahi Rasa For Factories raw material

The Supply Chain Department is prepared to support identification, evaluation and supply of flour, sugar, fats and packaging materials required by biscuit plants.

Registering an order for raw materials for the factory Biscuit
Sahi Rasa Supply Chain Department

Support is available for projects in Iran, Iraq, Kurdistan Region, Afghanistan and other regional markets.

Manufacturing Process

Ingredient Preparation – Flour is sifted and sugar is milled.
Dough Mixing – Ingredients are mixed and developed.
Forming – Dough is formed into biscuit shapes.
Baking – Biscuits are baked in a tunnel oven at 200–250 °C.
Cooling and Stacking – Product is cooled and stacked.
Optional Cream Filling and Packaging – Cream may be applied and product is packed.

Machinery & Equipment

Sifter, Sugar Mill and Mixer – Prepares and mixes ingredients. Position: first stages. Importance: uniformity of dough. Quality impact: incomplete mixing causes texture variation. Maintenance: screens, blades and drives. Sahi Rasa support covers design, installation, repair and spare parts.
Forming Machine – Shapes the biscuits. Position: after mixing. Importance: appearance and weight accuracy. Quality impact: inaccurate forming causes weight variation. Maintenance: moulds, cutters and conveyors.
Tunnel Oven – Bakes at 200–250 °C. Position: core stage. Importance: colour, texture and moisture. Quality impact: incorrect temperature profile affects quality. Maintenance: burners, belts and temperature controls.
Cooling Conveyor, Stacker, Cream Applicator and Packaging Machine – Finish and pack the product. Position: end of line. Importance: handling and presentation. Quality impact: incomplete cooling or packing causes quality issues. Maintenance: conveyors, applicators and sealing systems.

Factory Layout & Building Requirements

Typical areas include raw-material storage, mixing, forming, baking, cooling, cream application, packaging, quality control, utilities and staff facilities. Exact area is determined during engineering.

Utilities

Electricity: 380 V three-phase, 100–200 kW
Gas: 50–100 m³/h
Water: 10–20 m³/day

Turnkey Factory Setup

An investor can start from an empty site. The project can be accompanied through feasibility, engineering, design, machinery, installation, commissioning, training and commercial production.

EPC & PMC

Projects can be executed under EPC or PMC approaches within defined contracts.

Machinery Repair

Existing biscuit lines can request inspection, repair and spare-parts support for mixers, formers, ovens and packaging machines.

Machinery Overhaul & Refurbishment

Older equipment can be overhauled and control systems upgraded.

Capacity Expansion

Capacity can be increased by upgrading ovens or forming capacity.

Industrial Automation

PLC control of temperature, speed and packaging is typical.

Supply Chain

The Supply Chain Department supports flour, sugar, fat and packaging supply.

Packaging

Primary packs, labelling and secondary packaging are integrated according to market requirements.

Branding & Product Development

Support for formulation development, packaging design and branding is available when required.

Market & Country Sections

Services are available in Iran, Iraq, Kurdistan Region, Afghanistan and other listed regional markets.

Sahi Rasa Services

Service	Application in This Project
Feasibility Study	Technical and economic assessment
Factory Design	Layout and process design
Machinery Design / Manufacturing	Equipment specification and supply
Procurement	Sourcing of machinery and materials
Installation & Commissioning	Start-up and testing
Automation	PLC and process control
Raw Material Supply	Via Supply Chain Department
Repair / Overhaul	Restoration of existing equipment
Capacity Expansion	Throughput increases
Staff Training	Operational training

Why Sahi Rasa

Integrated process engineering, machinery, installation and training provide a clear path from concept to operating production line.

From Empty Land to Production

Typical sequence from feasibility through commercial production.

Who Should Contact Sahi Rasa?

Investors planning a new biscuit plant
Existing owners needing repair, overhaul or expansion
Industrial buyers requiring machinery or materials

Final CTA

Contact the Industrial Department for factory setup, machinery, repair, overhaul or raw-material coordination.

Registering an order for raw materials for the factory Biscuit

FAQ

What capacity can be designed?
Depending on project requirements and equipment sizing.
Which main machines are required?
Sifter, mixer, forming machine, tunnel oven, cooling conveyor, stacker, cream applicator and packaging machine.
How much space is needed?
Approximately 800–1500 m².
Can existing lines be repaired?
Yes.
Are turnkey projects available?
Yes under defined contracts.
Are services available in Iraq and Afghanistan?
Yes.
Can ingredients be supplied?
Yes via the Supply Chain Department.
Is installation included?
It can be included according to the package.
What about automation?
PLC and process control can be provided.
How is capacity expanded?
By upgrading ovens or forming capacity.