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Corrugated Hose Production Line and Factory Setup
A corrugated (flexible) hose production line is a complete industrial system designed to extrude PVC or similar compounds into flexible corrugated hoses under controlled process conditions. The line produces hoses of various diameters for drainage, electrical protection, irrigation and industrial applications.
From an industrial perspective, corrugated hose manufacturing is important because it combines precise extrusion, forming of the corrugated profile, cooling, pulling and cutting to achieve consistent diameter, flexibility and crush resistance. The process relies on a defined sequence of unit operations that must be correctly engineered, sized and integrated.
Primary materials typically include PVC granules or powder, stabilizers, plasticizers and colourants. The core machinery set consists of extruders (screw diameter 45–65 mm), forming dies, cooling tanks, haul-offs, cutters and packaging equipment.
The Industrial Department supports investors who want to establish a new corrugated hose plant as well as existing operators who need repair, overhaul, capacity expansion or automation of their current lines. Projects can start from an empty site or from an operating facility that requires technical upgrading.
Whether the goal is a green-field turnkey hose plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.
Production Line Overview
The corrugated hose line is engineered as an integrated process system covering material preparation, extrusion, forming, cooling, pulling, cutting and packaging. Design capacity is determined during the engineering phase and can typically range from 40 to 100 kg per hour depending on diameter and wall thickness.
Typical product specifications include outer diameter 10–63 mm and line speeds of 5–15 m/min. The overall process flow follows a defined sequence: material preparation, extrusion and forming, cooling, pulling, cutting and packaging.
Main machinery groups include extruders, forming dies (42–72 forming modules typical), cooling tanks, haul-offs, cutters and packaging machines. Supporting infrastructure covers electrical power and process water.
Manpower requirements depend on the degree of automation. Quality control covers diameter, wall thickness, flexibility and package integrity.
Technical Specifications
| Specification | Description |
|---|---|
| Product | Corrugated / flexible PVC hose |
| Production Capacity | 40–100 kg/h (depending on diameter) |
| Required Area | 200–500 m² (subject to final layout) |
| Electrical Power | 380 V three-phase, 60–100 kW |
| Water Consumption | 5–10 m³/day |
| Manpower | 3–8 persons per shift |
| Outer Diameter | 10–63 mm |
| Line Speed | 5–15 m/min |
| Main Machines | Extruder, forming die, cooling tank, haul-off, cutter, packaging |
All figures are indicative.
Products
Flexible corrugated hoses for drainage, electrical conduit, irrigation and general industrial use in various diameters.
Raw Materials for Corrugated Hose Factory
Primary materials are PVC granules or powder, stabilizers, plasticizers and colourants.
Sahi Rasa For Factories raw material
The Supply Chain Department is prepared to support identification, evaluation and supply of PVC compounds and additives required by corrugated hose plants.
Registering an order for raw materials for the factory Corrugated Hose
Sahi Rasa Supply Chain Department
Support is available for projects in Iran, Iraq, Kurdistan Region, Afghanistan and other regional markets.
Manufacturing Process
- Material Preparation – PVC and additives are prepared and mixed.
- Extrusion and Forming – Material is melted (160–200 °C) and formed into the corrugated profile.
- Cooling – Hose is cooled in a water tank.
- Pulling and Cutting – Hose is pulled at 5–15 m/min and cut to length.
- Packaging – Finished hose is coiled or packed.
Machinery & Equipment
- Extruder – Melts and pumps the compound (screw diameter 45–65 mm). Position: first process stage. Importance: foundation of hose quality. Quality impact: incomplete melting or contamination causes defects. Maintenance: screws, barrels and heaters. Sahi Rasa support covers design, installation, repair and spare parts.
- Forming Die – Creates the corrugated profile (typically 42–72 modules). Position: after extruder. Importance: defines flexibility and crush resistance. Quality impact: incorrect forming affects dimensional accuracy. Maintenance: modules and cooling channels.
- Cooling Tank – Stabilizes the profile. Position: after forming. Importance: dimensional stability. Quality impact: insufficient cooling causes deformation. Maintenance: water circulation and temperature control.
- Haul-off and Cutter – Pulls and cuts the hose. Position: end of line. Importance: length accuracy and production speed. Quality impact: uneven pull affects diameter. Maintenance: belts, drives and cutting blades.
Factory Layout & Building Requirements
Typical areas include raw-material storage, extrusion hall, cooling and cutting, packaging, quality control, utilities and staff facilities. Exact area is determined during engineering.
Utilities
- Electricity: 380 V three-phase, 60–100 kW
- Water: 5–10 m³/day
Turnkey Factory Setup
An investor can start from an empty site. The project can be accompanied through feasibility, engineering, design, machinery, installation, commissioning, training and commercial production.
EPC & PMC
Projects can be executed under EPC or PMC approaches within defined contracts.
Machinery Repair
Existing hose lines can request inspection, repair and spare-parts support for extruders, dies, haul-offs and cutters.
Machinery Overhaul & Refurbishment
Older equipment can be overhauled and control systems upgraded.
Capacity Expansion
Capacity can be increased by upgrading the extruder or forming section.
Industrial Automation
PLC control of temperature, speed and cutting is typical.
Supply Chain
The Supply Chain Department supports PVC compound and additive supply.
Packaging
Coils or cut lengths are packaged according to market requirements.
Branding & Product Development
Support for product development and packaging design is available when required.
Market & Country Sections
Services are available in Iran, Iraq, Kurdistan Region, Afghanistan and other listed regional markets.
Sahi Rasa Services
| Service | Application in This Project |
|---|---|
| Feasibility Study | Technical and economic assessment |
| Factory Design | Layout and process design |
| Machinery Design / Manufacturing | Equipment specification and supply |
| Procurement | Sourcing of machinery and materials |
| Installation & Commissioning | Start-up and testing |
| Automation | PLC and process control |
| Raw Material Supply | Via Supply Chain Department |
| Repair / Overhaul | Restoration of existing equipment |
| Capacity Expansion | Throughput increases |
| Staff Training | Operational training |
Why Sahi Rasa
Integrated process engineering, machinery, installation and training provide a clear path from concept to operating production line.
From Empty Land to Production
Typical sequence from feasibility through commercial production.
Who Should Contact Sahi Rasa?
- Investors planning a new corrugated hose plant
- Existing owners needing repair, overhaul or expansion
- Industrial buyers requiring machinery or materials
Final CTA
Contact the Industrial Department for factory setup, machinery, repair, overhaul or raw-material coordination.
Registering an order for raw materials for the factory Corrugated Hose
FAQ
- What capacity can be designed?
Typically 40–100 kg/h depending on diameter. - Which main machines are required?
Extruder, forming die, cooling tank, haul-off, cutter and packaging. - How much space is needed?
Approximately 200–500 m². - Can existing lines be repaired?
Yes. - Are turnkey projects available?
Yes under defined contracts. - Are services available in Iraq and Afghanistan?
Yes. - Can PVC materials be supplied?
Yes via the Supply Chain Department. - Is installation included?
It can be included according to the package. - What about automation?
PLC and process control can be provided. - How is capacity expanded?
By upgrading the extruder or forming section.
