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Gypsum (Building Plaster) Production Line and Factory Setup
A gypsum production line is an industrial system designed to process natural or synthetic gypsum into building plaster (stucco) through crushing, calcination, grinding, and packaging. The process produces gypsum plaster used for construction, plasterboard, and related applications.
Main raw materials include gypsum rock (or synthetic gypsum) and packaging materials. Core equipment consists of crushers, calciners (rotary or other types), grinding mills, and packaging systems. Calcination temperatures are typically in the range of 150–180 °C for plaster of Paris production, with higher temperatures for other grades.
The Industrial Department supports new investors establishing a gypsum plant and existing plant owners requiring repair, overhaul, capacity expansion, or modernization.
Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.
Production Line Overview
Capacity is determined during engineering and is typically expressed in tons per day. The process sequence is: crushing of gypsum rock, calcination to remove chemically bound water, grinding to the required fineness, and packaging.
Main machinery includes jaw or other crushers, rotary calciner or kettle, grinding mill (ball or other), and packaging machines. Required area depends on capacity. Manpower is moderate.
Technical Specifications
| Specification | Description |
|---|---|
| Product | Building gypsum / plaster of Paris and related grades |
| Production Capacity | Depending on project capacity (to be determined during engineering phase) |
| Required Area | Depending on capacity and layout |
| Electrical Power | Depending on scale |
| Fuel | For calcination (gas, oil, or other) |
| Manpower | Moderate operational team |
| Main Machines | Crusher, calciner, grinding mill, packaging machine |
Products
Building plaster, plaster of Paris, and other gypsum-based products for construction and industrial use.
Raw Materials for Gypsum Factory
Natural gypsum rock or synthetic gypsum, and packaging materials.
Sahi Rasa For Factories raw material
The Supply Chain Department supports identification, evaluation, and supply of gypsum and related materials.
Registering an order for raw materials for the factory Gypsum
Sahi Rasa Supply Chain Department
Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.
Manufacturing Process
- Crushing of gypsum rock
- Calcination to convert dihydrate to hemihydrate
- Grinding to the required particle size
- Packaging
Machinery & Equipment
- Crusher
- Calciner (rotary or kettle type)
- Grinding mill
- Packaging machine
Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.
Factory Layout & Building Requirements
Raw material storage, crushing, calcination, grinding, packaging, and finished goods storage. Dust control is important.
Utilities
- Electrical power
- Fuel for calcination
- Dust extraction systems
Turnkey Factory Setup
Projects can start from an empty site and progress through the full sequence according to contractual scope.
EPC & PMC
Execution under EPC or PMC approaches is possible.
Machinery Repair
Existing lines can receive inspection, troubleshooting, repair, and spare-parts support.
Machinery Overhaul & Refurbishment
Older calciners, mills, and crushers can be overhauled and modernized.
Capacity Expansion
Capacity can be increased by upgrading calciner or grinding capacity.
Industrial Automation
Possible applications include temperature control of calcination and automatic packaging.
Supply Chain
Stable supply of gypsum rock is essential. The Supply Chain Department supports sourcing and logistics.
Packaging
Gypsum is typically packed in bags of various sizes.
Branding & Product Development
Support can be provided for product development when required.
Market & Country Sections
Support is available for gypsum production projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.
Sahi Rasa Services
| Service | Application in This Project |
|---|---|
| Feasibility Study | Assessment of capacity and investment |
| Factory Design | Layout and utility design |
| Machinery Design / Manufacturing | Specification and coordinated supply of equipment |
| Procurement | Sourcing of machinery and materials |
| Installation & Commissioning | Installation, start-up, and performance testing |
| Automation | Process control |
| Raw Material Supply | Coordination via Supply Chain Department |
| Repair / Overhaul / Refurbishment | Restoration of existing lines |
| Capacity Expansion | Throughput improvement measures |
| Staff Training | Operational and maintenance training |
Why Sahi Rasa
Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.
From Empty Land to Production
Typical sequence from feasibility through commercial production.
Who Should Contact Sahi Rasa?
- Investors – planning a new gypsum plant
- Existing Factory Owners – needing repair, overhaul, or capacity expansion
- Industrial Buyers – requiring machinery, spare parts, or materials
Final CTA
If you intend to set up a gypsum production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.
Registering an order for raw materials for the factory Gypsum
FAQ
- What products can be produced?
Building plaster, plaster of Paris, and related gypsum products. - What is the typical calcination temperature?
Approximately 150–180 °C for standard plaster of Paris, depending on the process. - What are the main raw materials?
Gypsum rock or synthetic gypsum. - Can raw materials be supplied?
Yes, via the Supply Chain Department. - Can existing equipment be repaired or overhauled?
Yes. - Is capacity expansion possible?
Yes. - Are services available in Iraq and Afghanistan?
Yes. - Is turnkey execution available?
Turnkey or partial scopes can be offered under contract. - Is installation and commissioning included?
They can be included according to the selected package. - Is dust control important?
Yes, effective dust extraction is required.
