Koloocheh (Cookie) Production Line and Factory Setup

A koloocheh (cookie) production line is an integrated industrial system designed to mix dough, prepare optional fillings, deposit and form cookies, bake in a tunnel oven, cool and package the finished product. The line produces traditional and filled koloocheh with consistent shape, texture and shelf life.

From an industrial perspective, koloocheh manufacturing is important because it combines precise dough mixing, accurate depositing (3000–5000 pieces/h), controlled tunnel baking (180–220 °C) and gentle cooling to achieve uniform product quality. The process relies on a defined sequence of unit operations that must be correctly engineered and integrated.

Primary raw materials typically include flour, sugar, eggs, oil, water, yeast, vanilla and optional fillings. Core machinery consists of dough mixers (50–200 kg/h, SS 304), koloocheh depositors (3000–5000 pieces/h with gear-motor drive), filling preparation equipment, tunnel ovens (gas or electric, 180–220 °C, length 10–30 m), cooling conveyors and horizontal packaging machines (40–120 packs/min).

The Industrial Department supports investors establishing a new koloocheh factory as well as existing plant owners requiring repair, overhaul, capacity expansion or automation of current lines. Projects can start from an empty site or from an operating facility that needs technical upgrading.

Whether the goal is a green-field turnkey koloocheh plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.

Production Line Overview

The koloocheh production line is engineered as an integrated process system covering dough mixing, optional filling preparation, depositing and forming, tunnel baking, cooling and packaging. Design capacity is determined during the engineering phase according to market demand.

Product types include plain and filled koloocheh of various designs. The overall process flow follows a defined sequence: dough mixing, filling preparation (if required), depositing and forming, tunnel baking at 180–220 °C, gradual cooling and horizontal packaging.

Main machinery groups include dough mixers, depositors, filling preparation equipment, tunnel ovens, cooling conveyors and horizontal packaging machines. Supporting infrastructure covers electrical power, gas and process water.

Manpower requirements depend on the degree of automation. Quality control covers dough consistency, shape uniformity, baking color and packaging integrity. Finished product is stored under controlled conditions before distribution.

Technical Specifications

The following technical data represent typical ranges for an industrial koloocheh production line. Final values are defined during basic and detailed engineering and may vary according to selected technology, level of automation, product portfolio and factory layout. For precise project-specific figures, contact the Industrial Department.

Specification	Description
Product	Koloocheh (plain and filled cookies)
Production Capacity	Depending on project capacity; depositor typically 3000–5000 pieces/h
Required Area	500–1000 m² (subject to final layout and capacity)
Electrical Power	380 V three-phase, 50–100 kW (depending on equipment selection and automation level)
Gas	20–50 m³/h
Water Consumption	5–10 m³/day
Manpower	8–15 persons per shift (depending on automation level)
Main Machines	Dough mixer (50–200 kg/h, SS 304), koloocheh depositor (3000–5000 pieces/h), filling preparation equipment, tunnel oven (180–220 °C, 10–30 m), cooling conveyor, horizontal packaging machine (40–120 packs/min)

All figures are indicative. Detailed utility balances, equipment lists and layout drawings are prepared after process definition and capacity confirmation.

Products

An industrial koloocheh production line can manufacture plain and filled koloocheh of various designs and sizes according to market requirements.

Raw Materials for Koloocheh Factory

Raw material selection and quality control are critical for texture and flavor. The main materials used are described below.

Main Raw Materials

Flour, sugar, eggs, oil, water, yeast, vanilla – Form the dough.
Fillings – Used for filled varieties.

Secondary / Optional Materials

Packaging materials and cartons

Storage and handling conditions must be controlled to preserve ingredient quality.

Sahi Rasa For Factories raw material

The Supply Chain Department is prepared to support identification, evaluation and supply of the main and auxiliary raw materials required by koloocheh factories. Depending on the contractual scope, services may include supplier identification and evaluation, procurement and purchase coordination, specification control, logistics coordination, supply-chain design for continuous production, ongoing supply arrangements, and supply of materials from Iran for projects located in regional markets.

Registering an order for raw materials for the factory Koloocheh
Sahi Rasa Supply Chain Department

Raw-material supply chain support can be examined for industrial projects located in Iran, Iraq, the Kurdistan Region of Iraq (including Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia and Georgia.

Manufacturing Process

The industrial koloocheh process follows a defined sequence of unit operations.

Dough Mixing – Flour, sugar, eggs, oil, water, yeast and vanilla are mixed in an industrial mixer (50–200 kg/h, SS 304) to form a homogeneous dough.
Filling Preparation – Optional fillings are prepared in a dedicated unit.
Depositing and Forming – Dough is deposited and formed by a depositor (3000–5000 pieces/h with gear-motor drive).
Baking – Formed cookies are baked in a tunnel oven at 180–220 °C (length 10–30 m, gas or electric).
Cooling – Baked cookies are cooled gradually on a cooling conveyor.
Packaging – Cooled cookies are packaged by a horizontal packaging machine (40–120 packs/min).

Machinery & Equipment

Each main machine performs a specific function. Support is available for design, manufacturing or procurement, customization, installation, commissioning, repair, overhaul, refurbishment, automation and spare-parts supply according to the agreed project scope.

Dough Mixer – Prepares homogeneous dough (50–200 kg/h, SS 304). Position: first stage. Importance: dough consistency foundation. Quality impact: mixing quality affects texture. Maintenance: agitators, seals and drives. Sahi Rasa support covers design and spare parts.
Koloocheh Depositor – Forms and deposits cookies (3000–5000 pieces/h). Core machine for shape accuracy. Position: after mixing. Quality impact: deposit accuracy and shape uniformity. Maintenance: nozzles, gear-motors and controls. Sahi Rasa provides specialized depositor support and overhaul.
Tunnel Oven – Bakes cookies at 180–220 °C (length 10–30 m). Core machine for final texture and color. Position: after depositing. Quality impact: temperature profile determines product quality. Maintenance: burners/heaters, conveyors and sensors. Sahi Rasa provides specialized oven support and overhaul.
Cooling Conveyor – Cools product gradually. Position: after baking. Quality impact: controlled cooling prevents moisture issues. Maintenance: belts and drives.
Horizontal Packaging Machine – Packages finished product (40–120 packs/min). Position: end of line. Quality impact: pack integrity. Maintenance: sealing systems and sensors.

Factory Layout & Building Requirements

Typical functional areas include ingredient storage, mixing and depositing hall, baking and cooling area, packaging, finished-goods warehouse, quality-control laboratory, utility rooms, maintenance workshop, staff facilities and loading docks. Layout must respect hygienic zoning and process flow. Exact area allocation is determined during the engineering phase according to capacity and product range.

Utilities

Electricity: 380 V three-phase, typically 50–100 kW
Gas: 20–50 m³/h
Water: 5–10 m³/day
HVAC and drainage according to hygiene and local regulations

Turnkey Factory Setup

An investor can start from an empty site. Depending on contractual scope, the project can be accompanied through: Idea → Feasibility → Engineering → Factory Design → Machinery → Procurement → Manufacturing → Installation → Commissioning → Training → Raw Material Supply → Packaging → Trial Production → Commercial Production. The objective is an operational factory ready for production.

EPC & PMC

Projects can be executed under EPC (Engineering, Procurement, Construction) or PMC (Project Management Consultancy) approaches. Engineering, machinery supply or manufacturing, installation supervision and commissioning are coordinated within the defined contract boundaries.

Machinery Repair

Existing koloocheh factories can request inspection, troubleshooting, mechanical and electrical repair, component replacement, spare-parts supply and line maintenance support for mixers, depositors, ovens and packaging machines.

Machinery Overhaul & Refurbishment

Older equipment can be evaluated for comprehensive overhaul, replacement of worn nozzles and heaters, control-system upgrades, improved reliability and modest capacity or quality improvements where technically feasible.

Capacity Expansion

Capacity of an existing line can often be increased by addressing bottlenecks, upgrading key machines (depositor, oven) or introducing selective automation.

Industrial Automation

Typical applications include PLC sequence control, temperature monitoring, automatic dosing, HMI, data logging and optional SCADA integration.

Supply Chain

Factory = Machinery + Raw Materials + Utilities + People + Process + Supply Chain + Market. The Supply Chain Department supports supplier sourcing, procurement, logistics and ongoing material supply for koloocheh projects.

Packaging

Horizontal packaging, secondary packaging, labeling, coding, cartoning and palletizing are integrated according to product format and market requirements.

Branding & Product Development

When required, support can be provided for product development, packaging design, graphic design, industrial design, branding and related marketing preparation.

Market & Country Sections

Engineering, machinery, installation, overhaul and supply-chain support are available for koloocheh projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia and Georgia.

Sahi Rasa Services

Service	Application in This Project
Feasibility Study	Technical and economic assessment of capacity, product mix and investment
Factory Design	Layout, process flow and utility design
Machinery Design / Manufacturing	Specification and coordinated supply or manufacturing of process equipment
Procurement	Sourcing of machinery, components and materials
Installation & Commissioning	Mechanical/electrical installation, start-up and performance testing
Automation	PLC, HMI, process control and optional SCADA
Raw Material Supply	Coordination via Supply Chain Department
Repair / Overhaul / Refurbishment	Restoration and modernization of existing machinery
Capacity Expansion	Engineering and implementation of throughput increases
Staff Training	Operational and basic maintenance training

Why Sahi Rasa

Process engineering, machinery-related capabilities, procurement support, supply-chain coordination, installation, commissioning, training, maintenance support and automation are combined. The practical advantage is a more integrated execution path from concept to an operating production line.

From Empty Land to Production

Typical sequence: Feasibility → Engineering → Factory Design → Equipment Design → Machinery Manufacturing/Procurement → Logistics → Installation → Commissioning → Staff Training → Raw Material Supply → Trial Production → Commercial Production. Operational support for a defined initial period can be examined as a contractual option.

Who Should Contact Sahi Rasa?

Investors – planning a new koloocheh factory or production line
Existing Factory Owners – needing repair, overhaul, refurbishment, modernization, automation or capacity expansion
Industrial Buyers – requiring machinery, spare parts, raw materials or engineering services

Final CTA

If you intend to set up a koloocheh (cookie) production line or factory, if your existing plant needs repair, overhaul or capacity expansion, if you require new machinery or automation, or if you need coordination of raw-material supply, contact the Industrial Department.

Submit your request for: Factory Setup / Machinery / Repair / Overhaul / Refurbishment / Automation / Capacity Expansion / Raw Materials.

Registering an order for raw materials for the factory Koloocheh

FAQ

What is the typical cost of setting up a koloocheh factory?
Cost depends on capacity, product range, automation level, building and utility scope. A detailed estimate is prepared after process definition.
Which main machines are required?
Dough mixer, koloocheh depositor, filling preparation equipment, tunnel oven, cooling conveyor and horizontal packaging machine.
What production capacity can be designed?
Depositor capacity typically 3000–5000 pieces/h; overall capacity determined during the engineering phase.
How much space is needed?
Typical process area ranges from approximately 500 to 1000 m², subject to final layout.
What are the main raw materials?
Flour, sugar, eggs, oil, water, yeast, vanilla, fillings and packaging materials.
Can raw materials be supplied?
Yes, via the Supply Chain Department according to project scope.
Is machinery manufacturing or procurement supported?
Design, manufacturing or coordinated procurement according to the agreed scope.
Can existing machines be repaired?
Yes – inspection, troubleshooting, mechanical/electrical repair and spare parts.
Is overhaul or refurbishment possible?
Yes – comprehensive restoration and control upgrades.
Can capacity of an existing line be increased?
Often yes, by addressing bottlenecks and upgrading key equipment.
Are turnkey projects executed?
Turnkey or partial turnkey scopes can be offered under defined contracts.
Are services available in Iraq and Kurdistan Region?
Yes, including Erbil, Sulaymaniyah, Duhok and other locations.
Are services available in Afghanistan?
Yes, including Kabul, Herat and Mazar-e-Sharif.
Can raw materials be supplied from Iran for regional projects?
Yes, coordination of material supply is part of possible supply-chain scope.
Is installation and commissioning included?
They can be included according to the selected contractual package.