Porcelain Tableware Production Line and Factory Setup

A porcelain tableware production line is an industrial ceramic system designed to manufacture plates, cups, bowls, and other tableware from clay-based bodies through body preparation, forming (casting or pressing), drying, glazing, firing, decoration, and packaging. The process requires precise control of body formulation, forming, drying, and high-temperature firing to achieve strength, translucency, and surface quality.

Main raw materials include clay, kaolin, feldspar, silica, water, glaze materials, and colorants. Core equipment consists of ball mills, blungers, presses or casting systems, dryers, glazing machines or robots, tunnel kilns, and decoration equipment.

The Industrial Department supports new investors establishing a porcelain factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation. Projects may start from an empty site or from an operating facility needing technical upgrading.

Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.

Production Line Overview

The porcelain line is a multi-stage ceramic process. Capacity is determined during engineering (typical ranges depending on kiln size and forming method). The process sequence is: body preparation (milling and blunging), forming (isostatic pressing or slip casting), drying, glazing, firing in tunnel kiln (1200–1400 °C), decoration, and packaging.

Main machinery includes ball mill (500–2000 kg), blunger (500–1000 L), isostatic press (500–1000 pieces/h) or casting system, dryer, glazing machine or robot, tunnel kiln (length 50–100 m or more), and decoration equipment.

Supporting infrastructure covers electrical power, gas for the kiln, process water, and large building space. Manpower is typically 15–30 persons per shift. Required area is typically 1000–3000 m².

Technical Specifications

Specification	Description
Product	Porcelain tableware (plates, cups, bowls, and related items)
Production Capacity	Depending on project capacity and kiln size (to be determined during engineering phase)
Required Area	1000–3000 m² (subject to final layout)
Electrical Power	380 V three-phase, 150–400 kW
Gas	500–1500 m³/h (depending on kiln)
Water	20–50 m³/day
Manpower	15–30 persons per shift
Main Machines	Ball mill, blunger, press or casting system, dryer, glazing equipment, tunnel kiln, decoration equipment

Products

The line can produce a range of porcelain tableware including plates, cups, bowls, and complementary items in various designs and decorations.

Raw Materials for Porcelain Factory

Main materials are clay, kaolin, feldspar, silica, and water. Glaze materials and colorants are used for surface finish and decoration.

Sahi Rasa For Factories raw material

The Supply Chain Department supports identification, evaluation, and supply of ceramic raw materials and glazes. Services may include supplier evaluation, procurement coordination, specification control, logistics, and supply from Iran for regional projects.

Registering an order for raw materials for the factory Porcelain
Sahi Rasa Supply Chain Department

Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Manufacturing Process

Body Preparation – Raw materials are milled and mixed into a homogeneous body or slip.
Forming – Pieces are formed by isostatic pressing or slip casting.
Drying – Formed pieces are carefully dried to remove moisture.
Glazing – A glaze layer is applied (manual, automatic, or robotic).
Firing – Pieces are fired in a tunnel kiln at 1200–1400 °C.
Decoration and Packaging – Decoration are applied if required and products are packed.

Machinery & Equipment

Ball Mill and Blunger – Prepare the ceramic body or slip.
Press or Casting System – Forms the green ware.
Dryer – Controlled drying of green ware.
Glazing Equipment – Applies the glaze layer (can be robotic).
Tunnel Kiln – High-temperature firing of the ware.
Decoration Equipment – Applies prints or hand decoration.

Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.

Factory Layout & Building Requirements

Typical areas: raw material storage, body preparation, forming, drying, glazing, kiln hall, decoration, packaging, finished goods storage, utilities, and staff facilities. The kiln requires significant space and careful layout for heat management.

Utilities

Electricity: 380 V three-phase, 150–400 kW
Gas: 500–1500 m³/h (kiln dependent)
Water: 20–50 m³/day

Turnkey Factory Setup

Projects can start from an empty site and progress through feasibility, engineering, factory design, machinery, procurement, installation, commissioning, training, and commercial production according to the contractual scope.

EPC & PMC

Execution under EPC or PMC approaches is possible.

Machinery Repair

Existing lines can receive inspection, troubleshooting, mechanical and electrical repair, and spare-parts support for mills, presses, kilns, and glazing systems.

Machinery Overhaul & Refurbishment

Older kilns, presses, and preparation equipment can be overhauled and controls upgraded.

Capacity Expansion

Capacity can be increased by upgrading kiln throughput, adding forming capacity, or improving drying and glazing speed.

Industrial Automation

Possible applications include robotic glazing, kiln temperature control, automatic handling, and production data logging.

Supply Chain

Stable supply of ceramic raw materials and glazes is essential. The Supply Chain Department supports sourcing and logistics.

Packaging

Finished tableware is carefully packed to prevent breakage during transport.

Branding & Product Development

When required, support can be provided for product development, design, and decoration.

Market & Country Sections

Support is available for porcelain production projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Sahi Rasa Services

Service	Application in This Project
Feasibility Study	Assessment of capacity and investment
Factory Design	Layout, kiln, and utility design
Machinery Design / Manufacturing	Specification and coordinated supply of ceramic equipment
Procurement	Sourcing of machinery and materials
Installation & Commissioning	Installation, start-up, and performance testing
Automation	Robotic glazing and process control
Raw Material Supply	Coordination via Supply Chain Department
Repair / Overhaul / Refurbishment	Restoration of existing lines
Capacity Expansion	Throughput improvement measures
Staff Training	Operational and maintenance training

Why Sahi Rasa

Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.

From Empty Land to Production

Typical sequence: Feasibility → Engineering → Factory Design → Equipment → Procurement → Installation → Commissioning → Training → Trial Production → Commercial Production.

Who Should Contact Sahi Rasa?

Investors – planning a new porcelain factory
Existing Factory Owners – needing repair, overhaul, or capacity expansion
Industrial Buyers – requiring machinery, spare parts, or materials

Final CTA

If you intend to set up a porcelain tableware production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.

Registering an order for raw materials for the factory Porcelain

FAQ

What products can be produced?
Plates, cups, bowls, and related porcelain tableware.
What is the typical firing temperature?
Typically 1200–1400 °C depending on the body.
How much space is required?
Approximately 1000–3000 m².
What are the main raw materials?
Clay, kaolin, feldspar, silica, glaze materials, and colorants.
Can raw materials be supplied?
Yes, via the Supply Chain Department.
Can existing kilns and equipment be repaired or overhauled?
Yes.
Is capacity expansion possible?
Yes.
Are services available in Iraq and Afghanistan?
Yes.
Is turnkey execution available?
Turnkey or partial scopes can be offered under contract.
Is installation and commissioning included?
They can be included according to the selected package.