Sanitary Ceramics Production Line and Factory Setup

A sanitary ceramics production line is an industrial system designed to manufacture washbasins, toilets, and related sanitary ware from ceramic bodies through slip preparation, high-pressure casting, drying, glazing, firing, and packaging. The process requires precise control of slip properties, casting cycles, drying, and high-temperature firing to achieve strength, surface quality, and dimensional accuracy.

Main raw materials include clay, kaolin, feldspar, silica, water, glaze materials, and colorants. Core equipment consists of ball mills, blungers, high-pressure casting systems, microwave or tunnel dryers, robotic glazing systems, and tunnel kilns.

The Industrial Department supports new investors establishing a sanitary ceramics factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation. Projects may start from an empty site or from an operating facility needing technical upgrading.

Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.

Production Line Overview

The sanitary ceramics line is a multi-stage ceramic process. Capacity is determined during engineering (typical high-pressure casting systems can produce several hundred pieces per day depending on number of modules). The process sequence is: slip preparation, high-pressure casting, demolding, drying, glazing (often robotic), firing in tunnel kiln (around 1230 °C), inspection, and packaging.

Main machinery includes ball mill, blunger, high-pressure casting system (e.g. pressure around 19.5 bar, multiple cycles per hour), microwave or controlled dryer, robotic glazing system, and tunnel kiln.

Supporting infrastructure covers electrical power, gas for the kiln, process water, and large building space. Manpower is typically 15–30 persons per shift. Required area is typically 1000–3000 m².

Technical Specifications

Products

The line can produce washbasins, toilets (including one-piece and wall-hung models), and related sanitary ware according to mold design and market requirements.

Raw Materials for Sanitary Ceramics Factory

Main materials are clay, kaolin, feldspar, silica, and water. Glaze materials and colorants are used for surface finish.

Sahi Rasa For Factories raw material

The Supply Chain Department supports identification, evaluation, and supply of ceramic raw materials and glazes. Services may include supplier evaluation, procurement coordination, specification control, logistics, and supply from Iran for regional projects.

Registering an order for raw materials for the factory Sanitary Ceramics
Sahi Rasa Supply Chain Department

Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Manufacturing Process

1. Slip Preparation – Raw materials are milled and mixed into a controlled slip.
2. High-Pressure Casting – Slip is injected under pressure into porous molds to form the green ware.
3. Demolding and Drying – Pieces are removed and carefully dried.
4. Glazing – Glaze is applied, often by robotic systems for uniformity.
5. Firing – Pieces are fired in a tunnel kiln at approximately 1230 °C.
6. Inspection and Packaging – Quality control and packaging.

Machinery & Equipment

• Ball Mill and Blunger – Prepare the ceramic slip.
• High-Pressure Casting System – Forms complex sanitary shapes efficiently.
• Dryer – Controlled drying (microwave or conventional).
• Robotic Glazing – Applies uniform glaze layers.
• Tunnel Kiln – High-temperature firing.

Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.

Factory Layout & Building Requirements

Typical areas: raw material storage, slip preparation, casting hall, drying, glazing, kiln hall, inspection, packaging, finished goods storage, utilities, and staff facilities.

Utilities

• Electricity: 380 V three-phase, 150–400 kW
• Gas: 500–1500 m³/h
• Water: 20–50 m³/day

Turnkey Factory Setup

Projects can start from an empty site and progress through feasibility, engineering, factory design, machinery, procurement, installation, commissioning, training, and commercial production according to the contractual scope.

EPC & PMC

Execution under EPC or PMC approaches is possible.

Machinery Repair

Existing lines can receive inspection, troubleshooting, mechanical and electrical repair, and spare-parts support.

Machinery Overhaul & Refurbishment

Older casting systems, kilns, and glazing equipment can be overhauled and controls upgraded.

Capacity Expansion

Capacity can be increased by adding casting modules, upgrading kiln throughput, or improving drying and glazing capacity.

Industrial Automation

Possible applications include robotic glazing, automated demolding, kiln control, and production data logging.

Supply Chain

Stable supply of ceramic raw materials and glazes is essential. The Supply Chain Department supports sourcing and logistics.

Packaging

Finished sanitary ware is carefully packed to prevent damage during transport.

Branding & Product Development

When required, support can be provided for product development and design.

Market & Country Sections

Support is available for sanitary ceramics projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Sahi Rasa Services

Why Sahi Rasa

Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.

From Empty Land to Production

Typical sequence: Feasibility → Engineering → Factory Design → Equipment → Procurement → Installation → Commissioning → Training → Trial Production → Commercial Production.

Who Should Contact Sahi Rasa?

• Investors – planning a new sanitary ceramics factory
• Existing Factory Owners – needing repair, overhaul, or capacity expansion
• Industrial Buyers – requiring machinery, spare parts, or materials

Final CTA

If you intend to set up a sanitary ceramics production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.

Registering an order for raw materials for the factory Sanitary Ceramics

FAQ

1. What products can be produced?
   Washbasins, toilets, and related sanitary ware.
2. What is the typical firing temperature?
   Around 1230 °C depending on the body.
3. How much space is required?
   Approximately 1000–3000 m².
4. What are the main raw materials?
   Clay, kaolin, feldspar, silica, glaze materials.
5. Can raw materials be supplied?
   Yes, via the Supply Chain Department.
6. Can existing equipment be repaired or overhauled?
   Yes.
7. Is capacity expansion possible?
   Yes, by adding casting modules or upgrading the kiln.
8. Are services available in Iraq and Afghanistan?
   Yes.
9. Is turnkey execution available?
   Turnkey or partial scopes can be offered under contract.
10. Is installation and commissioning included?
    They can be included according to the selected package.