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Wire Scrubber Production Line and Factory Setup
A wire scrubber (steel wool scrubber) production line is an industrial system designed to manufacture metal scrubbing pads from steel or galvanized wire through drawing, weaving, cutting, forming, pressing, and packaging. Typical products include kitchen scrubbers, stainless scrubbers, and specialty cleaning pads.
The process requires controlled wire diameter, consistent weave density, and secure forming to achieve effective cleaning performance and durability.
Main raw materials include steel wire or galvanized wire (drawn from thicker stock), and packaging materials. Core equipment consists of wire drawing machines, weaving machines (single or dual axis), cutting machines, forming machines, hydraulic presses, and packaging machines.
The Industrial Department supports new investors establishing a wire scrubber factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation. Projects may start from an empty site or from an operating facility needing technical upgrading.
Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.
Production Line Overview
The wire scrubber line is a sequential metal-processing system. Capacity is determined during engineering. The process sequence is: wire drawing to the required fine diameter, weaving into mesh, cutting to size, forming into pads or balls, pressing, and packaging.
Main machinery includes wire drawing machine (from 2–3 mm to 0.125–0.19 mm), weaving machine (single or dual axis, approx. 1.5 kW), cutting machine, forming machine, hydraulic press, and packaging machine.
Supporting infrastructure covers electrical power, process water, and space for wire storage and finished goods. Manpower is typically 2–5 persons per shift. Required area is typically 100–250 m².
Technical Specifications
| Specification | Description |
|---|---|
| Product | Wire scrubbers / steel wool pads (various shapes and densities) |
| Production Capacity | Depending on project capacity (to be determined during engineering phase) |
| Required Area | 100–250 m² (subject to final layout) |
| Electrical Power | 380 V three-phase, 5–15 kW |
| Water | 1–2 m³/day |
| Manpower | 2–5 persons per shift |
| Main Machines | Wire drawing machine, weaving machine, cutting machine, forming machine, hydraulic press, packaging machine |
Products
The line can produce kitchen scrubbers, stainless scrubbers, Teflon-safe scrubbers, and other specialty metal cleaning pads according to wire type and form.
Raw Materials for Wire Scrubber Factory
Main materials are steel wire or galvanized wire. Packaging materials complete the list.
Sahi Rasa For Factories raw material
The Supply Chain Department supports identification, evaluation, and supply of wire and packaging materials. Services may include supplier evaluation, procurement coordination, specification control, logistics, and supply from Iran for regional projects.
Registering an order for raw materials for the factory Wire Scrubber
Sahi Rasa Supply Chain Department
Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.
Manufacturing Process
- Wire Drawing – Thicker wire is drawn to the fine diameter required for scrubbing (0.125–0.19 mm).
- Weaving – Fine wire is woven into mesh using single or dual-axis weaving machines.
- Cutting – Mesh is cut to the required pad size.
- Forming and Pressing – Cut mesh is formed into pads or balls and pressed.
- Packaging – Finished scrubbers are packed.
Machinery & Equipment
- Wire Drawing Machine – Reduces wire diameter to the target fine size.
- Weaving Machine – Forms the wire mesh (single or dual axis).
- Cutting Machine – Cuts mesh to size.
- Forming Machine and Hydraulic Press – Shape and densify the scrubber.
- Packaging Machine – Packs the finished product.
Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.
Factory Layout & Building Requirements
Typical areas: wire storage, drawing and weaving zone, cutting and forming, packaging, finished goods storage, utilities, and staff facilities.
Utilities
- Electricity: 380 V three-phase, 5–15 kW
- Water: 1–2 m³/day
Turnkey Factory Setup
Projects can start from an empty site and progress through feasibility, engineering, factory design, machinery, procurement, installation, commissioning, training, and commercial production according to the contractual scope.
EPC & PMC
Execution under EPC or PMC approaches is possible.
Machinery Repair
Existing lines can receive inspection, troubleshooting, mechanical and electrical repair, and spare-parts support.
Machinery Overhaul & Refurbishment
Older drawing, weaving, and pressing machines can be overhauled and controls upgraded.
Capacity Expansion
Capacity can be increased by adding parallel weaving or forming capacity.
Industrial Automation
Possible applications include automatic feeding, counting, and basic production data logging.
Supply Chain
Stable supply of wire and packaging materials is essential. The Supply Chain Department supports sourcing and logistics.
Packaging
Scrubbers are typically packed in multipacks according to market requirements.
Branding & Product Development
When required, support can be provided for product development and packaging design.
Market & Country Sections
Support is available for wire scrubber production projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.
Sahi Rasa Services
| Service | Application in This Project |
|---|---|
| Feasibility Study | Assessment of capacity and investment |
| Factory Design | Layout and utility design |
| Machinery Design / Manufacturing | Specification and coordinated supply of process equipment |
| Procurement | Sourcing of machinery and materials |
| Installation & Commissioning | Installation, start-up, and performance testing |
| Automation | Feeding and counting systems |
| Raw Material Supply | Coordination via Supply Chain Department |
| Repair / Overhaul / Refurbishment | Restoration of existing lines |
| Capacity Expansion | Throughput improvement measures |
| Staff Training | Operational and maintenance training |
Why Sahi Rasa
Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.
From Empty Land to Production
Typical sequence: Feasibility → Engineering → Factory Design → Equipment → Procurement → Installation → Commissioning → Training → Trial Production → Commercial Production.
Who Should Contact Sahi Rasa?
- Investors – planning a new wire scrubber factory
- Existing Factory Owners – needing repair, overhaul, or capacity expansion
- Industrial Buyers – requiring machinery, spare parts, or materials
Final CTA
If you intend to set up a wire scrubber production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.
Registering an order for raw materials for the factory Wire Scrubber
FAQ
- What types of scrubbers can be produced?
Kitchen, stainless, and specialty metal scrubbing pads. - What is the typical capacity?
Capacity is determined during engineering according to weaving and forming speed. - How much space is required?
Approximately 100–250 m². - What are the main raw materials?
Steel or galvanized wire. - Can raw materials be supplied?
Yes, via the Supply Chain Department. - Can existing equipment be repaired or overhauled?
Yes. - Is capacity expansion possible?
Yes. - Are services available in Iraq and Afghanistan?
Yes. - Is turnkey execution available?
Turnkey or partial scopes can be offered under contract. - Is installation and commissioning included?
They can be included according to the selected package.