Portfolio
Poultry Slaughter Line and Factory Setup
A poultry slaughter line is a complete industrial system designed for the humane stunning, slaughter, bleeding, feather removal, evisceration, chilling and packaging of chickens and similar birds under controlled hygienic conditions. The line produces whole birds or cut-up parts ready for market distribution.
From an industrial perspective, poultry slaughter is important because it combines high-speed processing, animal welfare, hygienic design and rapid chilling to achieve food safety and consistent product quality. The process relies on a defined sequence of unit operations that must be correctly engineered, sized and integrated.
Primary inputs include live poultry, process water, detergents, disinfectants and packaging materials. The core machinery set consists of stunning devices, bleeding systems, automatic pluckers, evisceration machines, chillers and vacuum packaging equipment.
The Industrial Department supports investors who want to establish a new poultry slaughter plant as well as existing operators who need repair, overhaul, capacity expansion or automation of their current lines. Projects can start from an empty site or from an operating facility that requires technical upgrading.
Whether the goal is a green-field turnkey poultry plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.
Production Line Overview
The poultry slaughter line is engineered as an integrated process system covering bird reception, stunning, slaughter, scalding and plucking, evisceration, chilling and packaging. Design capacity is determined during the engineering phase and can typically range from 2000 to 10000 birds per day depending on market requirements.
The overall process flow follows a defined sequence: reception of live birds, stunning (capacity 1000 birds/h), slaughter and bleeding, scalding and automatic plucking (1200 birds/h), singeing and evisceration, chilling and vacuum packaging.
Main machinery groups include stunning devices, bleeding systems, automatic pluckers, evisceration machines, chillers and packaging units. Supporting infrastructure covers electrical power, process water, steam or hot water, wastewater treatment and refrigeration.
Manpower requirements depend on the degree of automation. Quality control covers ante-mortem and post-mortem inspection, hygiene, chilling temperature and package integrity. Finished products are stored under refrigeration before distribution.
Technical Specifications
The following technical data represent typical ranges. Final values are defined during engineering.
| Specification | Description |
|---|---|
| Product | Whole poultry and cut-up parts |
| Production Capacity | 2000–10000 birds per day (depending on project design) |
| Required Area | 800–2000 m² (subject to final layout) |
| Electrical Power | 380 V three-phase, 80–200 kW |
| Water Consumption | 30–80 m³/day |
| Steam / Gas | 100–300 kg steam per hour |
| Manpower | 10–25 persons per shift |
| Main Machines | Stunning device, bleeding system, automatic plucker, evisceration machine, chiller, vacuum packaging |
All figures are indicative.
Products
An industrial poultry slaughter line produces whole birds, halves, quarters and further cut-up portions according to market demand.
Raw Materials for Poultry Slaughter Factory
Primary inputs are live poultry of appropriate health status, process water, approved detergents and disinfectants, and packaging materials.
Sahi Rasa For Factories raw material
The Supply Chain Department is prepared to support identification, evaluation and supply of packaging and auxiliary materials required by poultry slaughter plants.
Registering an order for raw materials for the factory Poultry Slaughter
Sahi Rasa Supply Chain Department
Support is available for projects in Iran, Iraq, Kurdistan Region, Afghanistan and other regional markets.
Manufacturing Process
- Reception – Live birds are received and inspected.
- Stunning and Slaughter – Birds are stunned (1000/h) and slaughtered; blood is drained.
- Scalding and Plucking – Carcasses are scalded and feathers are removed by automatic pluckers (1200/h).
- Singeing and Evisceration – Remaining feathers are singed and internal organs are removed.
- Chilling – Carcasses are rapidly chilled.
- Packaging – Products are vacuum-packed or otherwise packaged for distribution.
Machinery & Equipment
- Stunning Device – Renders birds unconscious. Position: start of process. Importance: welfare and process safety. Quality impact: incomplete stunning affects subsequent steps. Maintenance: electrical systems. Sahi Rasa support covers design, installation, repair and spare parts.
- Automatic Plucker – Removes feathers at up to 1200 birds/h without damaging the skin. Position: after scalding. Importance: throughput and carcass appearance. Quality impact: incomplete plucking or skin damage reduces value. Maintenance: rubber fingers, drives and water systems.
- Evisceration Machine – Removes internal organs with precision. Position: after plucking. Importance: hygiene and yield. Quality impact: incomplete evisceration causes contamination. Maintenance: knives, conveyors and controls.
- Chiller – Rapidly reduces carcass temperature. Position: after evisceration. Importance: food safety. Quality impact: slow chilling allows bacterial growth. Maintenance: fans, evaporators and temperature controls.
- Vacuum Packaging Machine – Seals products under vacuum. Position: end of line. Importance: shelf life and presentation. Quality impact: incomplete vacuum shortens shelf life. Maintenance: sealing bars and vacuum pumps.
Factory Layout & Building Requirements
Typical areas include bird reception, slaughter hall, evisceration, chilling, packaging, cold storage, quality control, utilities, wastewater treatment and staff facilities. Hygienic zoning is essential. Exact area is determined during engineering.
Utilities
- Electricity: 380 V three-phase, 80–200 kW
- Water: 30–80 m³/day
- Steam: 100–300 kg/h
Turnkey Factory Setup
An investor can start from an empty site. The project can be accompanied through feasibility, engineering, design, machinery, installation, commissioning, training and commercial production.
EPC & PMC
Projects can be executed under EPC or PMC approaches within defined contracts.
Machinery Repair
Existing poultry lines can request inspection, repair and spare-parts support for stunning, plucking, evisceration, chilling and packaging equipment.
Machinery Overhaul & Refurbishment
Older equipment can be overhauled and control systems upgraded.
Capacity Expansion
Capacity can be increased by upgrading key machines or adding parallel lines.
Industrial Automation
PLC control of conveyors, temperature and packaging is typical.
Supply Chain
The Supply Chain Department supports packaging and auxiliary material supply.
Packaging
Vacuum packs, trays, labelling and cartoning are integrated according to market requirements.
Branding & Product Development
Support for packaging design and branding is available when required.
Market & Country Sections
Services are available in Iran, Iraq, Kurdistan Region, Afghanistan and other listed regional markets.
Sahi Rasa Services
| Service | Application in This Project |
|---|---|
| Feasibility Study | Technical and economic assessment |
| Factory Design | Layout and process design |
| Machinery Design / Manufacturing | Equipment specification and supply |
| Procurement | Sourcing of machinery and materials |
| Installation & Commissioning | Start-up and testing |
| Automation | PLC and process control |
| Raw Material Supply | Via Supply Chain Department |
| Repair / Overhaul | Restoration of existing equipment |
| Capacity Expansion | Throughput increases |
| Staff Training | Operational training |
Why Sahi Rasa
Integrated process engineering, machinery, installation and training provide a clear path from concept to operating production line.
From Empty Land to Production
Typical sequence from feasibility through commercial production.
Who Should Contact Sahi Rasa?
- Investors planning a new poultry slaughter plant
- Existing owners needing repair, overhaul or expansion
- Industrial buyers requiring machinery or packaging
Final CTA
Contact the Industrial Department for factory setup, machinery, repair, overhaul or raw-material coordination.
Registering an order for raw materials for the factory Poultry Slaughter
FAQ
- What capacity can be designed?
Typically 2000–10000 birds per day. - Which main machines are required?
Stunning device, bleeding system, automatic plucker, evisceration machine, chiller and vacuum packaging. - How much space is needed?
Approximately 800–2000 m². - Can existing lines be repaired?
Yes. - Are turnkey projects available?
Yes under defined contracts. - Are services available in Iraq and Afghanistan?
Yes. - Is installation included?
It can be included according to the package. - What about automation?
PLC and process control can be provided. - How is capacity expanded?
By upgrading key machines or adding lines. - Is staff training provided?
Yes.
