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PVC Pipe Production Line and Factory Setup
A PVC pipe production line is an industrial polymer processing system designed to manufacture rigid PVC pipes through extrusion, vacuum calibration, cooling, haul-off, cutting, and packaging or stacking. The process produces pipes for water supply, drainage, electrical conduits, and other applications with controlled diameter, wall thickness, and mechanical properties.
Main raw materials include PVC resin, stabilizers, lubricants, fillers (such as calcium carbonate), impact modifiers, and colorants. Core equipment consists of twin-screw extruders, vacuum calibration tables, cooling tanks, haul-off units, cutters, and stacking or packaging systems.
The Industrial Department supports new investors establishing a PVC pipe factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation.
Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.
Production Line Overview
Capacity is determined during engineering and depends on pipe diameter and line speed. The process sequence is: mixing of PVC compound, extrusion, vacuum calibration, cooling, haul-off, cutting to length, and stacking or packaging.
Main machinery includes high-speed mixer, twin-screw extruder, vacuum calibration table, cooling tank, haul-off, planetary or other cutter, and stacking system. Required area depends on the number of lines and pipe sizes. Manpower is moderate.
Technical Specifications
| Specification | Description |
|---|---|
| Product | PVC pipes (various diameters and pressure ratings) |
| Production Capacity | Depending on project capacity and pipe sizes (to be determined during engineering phase) |
| Required Area | Depending on number of lines and layout |
| Electrical Power | Depending on extruder size and number of lines |
| Water | For cooling |
| Manpower | Moderate operational team |
| Main Machines | High-speed mixer, twin-screw extruder, vacuum calibration, cooling tank, haul-off, cutter, stacking system |
Products
PVC pipes for water supply, drainage, electrical conduits, and other applications in various diameters and wall thicknesses.
Raw Materials for PVC Pipe Factory
PVC resin, stabilizers, lubricants, fillers (CaCO₃), impact modifiers, and colorants.
Sahi Rasa For Factories raw material
The Supply Chain Department supports identification, evaluation, and supply of PVC resin and additives.
Registering an order for raw materials for the factory PVC Pipe
Sahi Rasa Supply Chain Department
Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.
Manufacturing Process
- Mixing of PVC compound in a high-speed mixer
- Extrusion through the die
- Vacuum calibration to set the outer diameter
- Cooling in water tanks
- Haul-off and cutting to length
- Stacking or packaging
Machinery & Equipment
- High-speed mixer
- Twin-screw extruder
- Vacuum calibration table
- Cooling tank
- Haul-off unit
- Cutter and stacking system
Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.
Factory Layout & Building Requirements
Raw material storage, mixing, extrusion lines, cooling, cutting and stacking, and finished goods storage. Cooling water circulation is important.
Utilities
- Electrical power
- Cooling water
- Compressed air
Turnkey Factory Setup
Projects can start from an empty site and progress through the full sequence according to contractual scope.
EPC & PMC
Execution under EPC or PMC approaches is possible.
Machinery Repair
Existing lines can receive inspection, troubleshooting, repair, and spare-parts support.
Machinery Overhaul & Refurbishment
Older extruders, calibration systems, and cutters can be overhauled and modernized.
Capacity Expansion
Capacity can be increased by adding parallel extrusion lines or upgrading existing lines.
Industrial Automation
Possible applications include automatic diameter control, length measurement, and production data logging.
Supply Chain
Stable supply of PVC resin and additives is essential. The Supply Chain Department supports sourcing and logistics.
Packaging
Pipes are typically stacked and strapped or packed according to diameter and length.
Branding & Product Development
Support can be provided for product development when required.
Market & Country Sections
Support is available for PVC pipe projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.
Sahi Rasa Services
| Service | Application in This Project |
|---|---|
| Feasibility Study | Assessment of capacity and investment |
| Factory Design | Layout and utility design |
| Machinery Design / Manufacturing | Specification and coordinated supply of equipment |
| Procurement | Sourcing of machinery and materials |
| Installation & Commissioning | Installation, start-up, and performance testing |
| Automation | Process control and length measurement |
| Raw Material Supply | Coordination via Supply Chain Department |
| Repair / Overhaul / Refurbishment | Restoration of existing lines |
| Capacity Expansion | Throughput improvement measures |
| Staff Training | Operational and maintenance training |
Why Sahi Rasa
Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.
From Empty Land to Production
Typical sequence from feasibility through commercial production.
Who Should Contact Sahi Rasa?
- Investors – planning a new PVC pipe factory
- Existing Factory Owners – needing repair, overhaul, or capacity expansion
- Industrial Buyers – requiring machinery, spare parts, or materials
Final CTA
If you intend to set up a PVC pipe production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.
Registering an order for raw materials for the factory PVC Pipe
FAQ
- What pipe sizes can be produced?
Various diameters and wall thicknesses depending on the die and tooling. - What is the typical capacity?
Capacity is determined during engineering according to extruder size and line speed. - What are the main raw materials?
PVC resin, stabilizers, lubricants, fillers, and impact modifiers. - Can raw materials be supplied?
Yes, via the Supply Chain Department. - Can existing equipment be repaired or overhauled?
Yes. - Is capacity expansion possible?
Yes, by adding parallel lines or upgrading existing ones. - Are services available in Iraq and Afghanistan?
Yes. - Is turnkey execution available?
Turnkey or partial scopes can be offered under contract. - Is installation and commissioning included?
They can be included according to the selected package. - Is vacuum calibration important?
Yes, it is critical for accurate outer diameter and wall thickness.