PE Pipe Production Line and Factory Setup

A PE (polyethylene) pipe production line is an industrial polymer processing system designed to manufacture polyethylene pipes for water supply, gas distribution, irrigation, and industrial applications through extrusion, vacuum calibration, cooling, haul-off, cutting, and packaging. The process produces pipes with controlled diameter, wall thickness, and long-term hydrostatic strength.

Main raw materials include PE resin (PE80, PE100, or other grades), color masterbatch, and packaging materials. Core equipment consists of single-screw or specialized extruders, vacuum calibration tables, cooling tanks, haul-off units, cutters, and coiling or stacking systems.

The Industrial Department supports new investors establishing a PE pipe factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation. Projects may start from an empty site or from an operating facility needing technical upgrading.

Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.

Production Line Overview

Capacity is determined during engineering and depends on pipe diameter and line speed. The process sequence is: drying and feeding of PE resin, extrusion, vacuum calibration, cooling, haul-off, cutting or coiling, and packaging.

Main machinery includes extruder, vacuum calibration table, cooling tank, haul-off, cutter or coiler, and packaging system. Required area depends on the number of lines and pipe sizes. Manpower is moderate.

Technical Specifications

Specification Description
Product PE pipes (water, gas, irrigation, and industrial grades)
Production Capacity Depending on project capacity and pipe sizes (to be determined during engineering phase)
Required Area Depending on number of lines and layout
Electrical Power Depending on extruder size and number of lines
Water For cooling
Manpower Moderate operational team
Main Machines Extruder, vacuum calibration table, cooling tank, haul-off, cutter or coiler

Products

PE pipes for water supply, gas distribution, irrigation, and industrial applications in various diameters and SDR ratings.

Raw Materials for PE Pipe Factory

PE resin (PE80, PE100, or other grades) and color masterbatch.

Sahi Rasa For Factories raw material

The Supply Chain Department supports identification, evaluation, and supply of PE resin and related materials.

Registering an order for raw materials for the factory PE Pipe
Sahi Rasa Supply Chain Department

Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Manufacturing Process

  1. Drying and feeding of PE resin
  2. Extrusion through the die
  3. Vacuum calibration to set the outer diameter
  4. Cooling in water tanks
  5. Haul-off and cutting or coiling
  6. Packaging or stacking

Machinery & Equipment

  • Extruder (single-screw or specialized)
  • Vacuum calibration table
  • Cooling tank
  • Haul-off unit
  • Cutter or coiler

Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.

Factory Layout & Building Requirements

Raw material storage, extrusion lines, cooling, cutting/coiling, and finished goods storage. Cooling water circulation is important.

Utilities

  • Electrical power
  • Cooling water
  • Compressed air

Turnkey Factory Setup

Projects can start from an empty site and progress through the full sequence according to contractual scope.

EPC & PMC

Execution under EPC or PMC approaches is possible.

Machinery Repair

Existing lines can receive inspection, troubleshooting, repair, and spare-parts support.

Machinery Overhaul & Refurbishment

Older extruders, calibration systems, and cutters can be overhauled and modernized.

Capacity Expansion

Capacity can be increased by adding parallel extrusion lines or upgrading existing lines.

Industrial Automation

Possible applications include automatic diameter control, length measurement, and production data logging.

Supply Chain

Stable supply of PE resin is essential. The Supply Chain Department supports sourcing and logistics.

Packaging

Pipes are coiled (for smaller diameters) or stacked and strapped according to size.

Branding & Product Development

Support can be provided for product development when required.

Market & Country Sections

Support is available for PE pipe projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Sahi Rasa Services

Service Application in This Project
Feasibility Study Assessment of capacity and investment
Factory Design Layout and utility design
Machinery Design / Manufacturing Specification and coordinated supply of equipment
Procurement Sourcing of machinery and materials
Installation & Commissioning Installation, start-up, and performance testing
Automation Process control and length measurement
Raw Material Supply Coordination via Supply Chain Department
Repair / Overhaul / Refurbishment Restoration of existing lines
Capacity Expansion Throughput improvement measures
Staff Training Operational and maintenance training

Why Sahi Rasa

Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.

From Empty Land to Production

Typical sequence from feasibility through commercial production.

Who Should Contact Sahi Rasa?

  • Investors – planning a new PE pipe factory
  • Existing Factory Owners – needing repair, overhaul, or capacity expansion
  • Industrial Buyers – requiring machinery, spare parts, or materials

Final CTA

If you intend to set up a PE pipe production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.

Registering an order for raw materials for the factory PE Pipe

FAQ

  1. What pipe sizes can be produced?
    Various diameters and wall thicknesses depending on the die and tooling.
  2. What is the typical capacity?
    Capacity is determined during engineering according to extruder size and line speed.
  3. What are the main raw materials?
    PE resin (PE80, PE100, or other grades) and color masterbatch.
  4. Can raw materials be supplied?
    Yes, via the Supply Chain Department.
  5. Can existing equipment be repaired or overhauled?
    Yes.
  6. Is capacity expansion possible?
    Yes, by adding parallel lines or upgrading existing ones.
  7. Are services available in Iraq and Afghanistan?
    Yes.
  8. Is turnkey execution available?
    Turnkey or partial scopes can be offered under contract.
  9. Is installation and commissioning included?
    They can be included according to the selected package.
  10. Is vacuum calibration important?
    Yes, it is critical for accurate outer diameter and wall thickness.