Silicone Label Production Line and Factory Setup

A silicone label production line is an industrial system designed to manufacture flexible, durable, and high-quality silicone labels used in apparel, footwear, bags, sports equipment, and decorative products. The process involves mold design, liquid silicone preparation, injection, thermal curing, demolding, laser cutting, silk-screen printing, and thermal adhesive application.

Silicone labels are valued for their resistance to heat, abrasion, washing, and UV exposure, making them suitable for demanding applications. The production line must ensure precise thickness control, accurate contour cutting, consistent color, and reliable adhesive performance.

Main raw materials include liquid silicone, silicone colors, catalyst, aluminum or stainless-steel molds, thermal adhesive, PVC, solvents, talc powder, protective film, and color masterbatch. Core equipment consists of injection molds, multi-color silicone injection machines, hot curing tables, laser cutting systems, silk-screen printers, and thermal adhesive applicators.

The Industrial Department supports both new investors establishing a silicone label factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation. Projects may start from an empty site or from an operating facility that needs technical upgrading.

Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.

Production Line Overview

The silicone label production line is designed as an integrated system covering mold preparation, material compounding, injection, curing, finishing, and packaging. Capacity is determined during the engineering phase and typically ranges from several hundred to over one thousand labels per day depending on design complexity, number of colors, and automation level.

The process sequence includes design and mold making, preparation of liquid silicone with colors and additives, injection into molds, thermal curing at approximately 200 °C, demolding, precision laser cutting, silk-screen printing for fine details, thermal adhesive application, and final packaging.

Main equipment groups include CNC or manual molds (aluminum or stainless steel), multi-color silicone injection machines (typical capacity 500–1000 labels per day), hot curing tables (around 200 °C, dimensions such as 800×600 mm), laser cutting systems with ±0.1 mm accuracy, multi-color silk-screen printers, and thermal adhesive applicators (150–200 °C).

Supporting infrastructure includes electrical power, compressed air, process water, and workspace for mold storage and quality control. Manpower requirements are relatively low (typically 2–5 persons per shift) due to the semi-automated nature of many operations.

Technical Specifications

The following technical data represent typical ranges for an industrial silicone label production line. Final values are defined during basic and detailed engineering and may vary according to selected technology, product complexity, and factory layout. For precise project-specific figures, contact the Industrial Department.

Specification	Description
Product	Silicone labels (various designs, multi-color, with or without adhesive backing)
Production Capacity	Depending on project capacity and design complexity (to be determined during engineering phase); typical range 500–1000 labels per day
Required Area	100–300 m² (subject to final layout and capacity)
Electrical Power	380 V three-phase, 10–20 kW (depending on equipment selection)
Water Consumption	1–2 m³/day
Compressed Air	6 bar
Manpower	2–5 persons per shift (depending on automation level)
Main Machines	Injection molds, silicone injection machine, hot curing table, laser cutting machine, silk-screen printer, thermal adhesive applicator
Packaging	Individual or bulk packaging according to customer requirements

All figures are indicative. Detailed utility balances, equipment lists, and layout drawings are prepared after process definition and capacity confirmation.

Products

The line can produce a wide variety of silicone labels including single-color and multi-color designs, embossed or flat labels, labels with complex contours, and labels with thermal adhesive backing. Applications include clothing brands, footwear, bags, sports equipment, promotional items, and industrial identification labels.

Product variants depend on mold design, number of colors, thickness, surface finish, and adhesive type. Custom designs are developed according to client artwork and technical specifications.

Raw Materials for Silicone Label Factory

Raw material selection directly affects label flexibility, color stability, curing behavior, and adhesive performance. Main and auxiliary materials are described below.

Main Raw Materials

Liquid silicone – Base material providing flexibility, durability, and heat resistance.
Silicone color – Pigments formulated for silicone systems to achieve consistent and wash-resistant colors.
Catalyst – Controls curing reaction and final mechanical properties.
Aluminum or stainless-steel molds – Determine label shape, thickness, and surface detail.
Thermal adhesive – Applied to the back of the label for heat-activated bonding to textiles or other substrates.

Secondary / Optional Materials

PVC and solvents (for specific process steps or cleaning)
Talc powder (release agent)
Protective film
Color masterbatch

Material quality and proper storage conditions are essential for consistent curing and final product performance.

Sahi Rasa For Factories raw material

The Supply Chain Department is prepared to support identification, evaluation, and supply of the main and auxiliary raw materials required by silicone label factories. Depending on the contractual scope, services may include supplier identification and evaluation, procurement and purchase coordination, specification control, logistics coordination, supply-chain design for continuous production, ongoing supply arrangements, and supply of materials from Iran for projects located in regional markets.

Registering an order for raw materials for the factory Silicone Label
Sahi Rasa Supply Chain Department

Raw-material supply chain support can be examined for industrial silicone label projects located in Iran, Iraq, the Kurdistan Region of Iraq (including Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Manufacturing Process

The industrial process follows a defined sequence of operations.

Design and Mold Making – Molds are produced by CNC or manual methods from aluminum or stainless steel according to the required label design.
Material Preparation – Liquid silicone is mixed with colors, catalyst, and additives to achieve the target formulation and color.
Injection – Prepared silicone is injected into the mold with controlled pressure and volume to ensure accurate thickness and detail reproduction. Multi-color injection machines can handle up to 12 colors.
Thermal Curing – The filled mold is placed on a hot curing table (approximately 200 °C) for 5–15 minutes until the silicone is fully cured.
Demolding – Cured labels are carefully removed from the mold.
Laser Cutting – Precision laser cutting creates the final contour with accuracy of ±0.1 mm.
Silk-Screen Printing – Fine details, logos, or additional colors are applied by multi-color silk-screen printing.
Thermal Adhesive Application – Heat-activated adhesive is applied to the back of the label at 150–200 °C.
Packaging – Finished labels are inspected and packaged according to customer requirements.

Machinery & Equipment

Each main machine performs a specific function. Support is available for design, manufacturing or procurement, customization, installation, commissioning, repair, overhaul, refurbishment, automation, and spare-parts supply according to the agreed project scope.

Injection Mold – Defines the exact shape, thickness, and surface texture of the label. Made from aluminum or stainless steel by CNC or manual methods.
Silicone Injection Machine – Injects liquid silicone into molds with multi-color capability (up to 12 colors). Typical capacity 500–1000 labels per day. Critical for dimensional accuracy and color registration.
Hot Curing Table – Provides controlled heat (around 200 °C) for complete silicone curing. Dimensions typically 800×600 mm or larger.
Laser Cutting Machine – Performs precise contour cutting with ±0.1 mm accuracy after demolding.
Silk-Screen Printer – Applies fine graphics and additional colors onto the cured label surface.
Thermal Adhesive Applicator – Applies heat-activated adhesive to the reverse side of the label at 150–200 °C.

Factory Layout & Building Requirements

Typical functional areas include mold design and storage, material preparation, injection and curing zone, laser cutting and printing area, adhesive application, quality control, packaging, utility space, and staff facilities. The relatively compact footprint (100–300 m²) allows flexible layout design. Proper ventilation and temperature control in the curing area are important.

Utilities

Electricity: 380 V three-phase, typically 10–20 kW
Compressed air: 6 bar
Water: 1–2 m³/day
Adequate ventilation for the curing zone

Turnkey Factory Setup

An investor can start from an empty site. Depending on contractual scope, the project can be accompanied through: Idea → Feasibility → Engineering → Factory Design → Machinery → Procurement → Manufacturing → Installation → Commissioning → Training → Raw Material Supply → Trial Production → Commercial Production. The objective is an operational factory ready for production.

EPC & PMC

Projects can be executed under EPC or PMC approaches. Engineering, machinery supply or manufacturing, installation supervision, and commissioning are coordinated within the defined contract boundaries.

Machinery Repair

Existing silicone label factories can request inspection, troubleshooting, mechanical and electrical repair, mold repair, component replacement, and spare-parts support for injection machines, curing tables, laser cutters, printers, and adhesive applicators.

Machinery Overhaul & Refurbishment

Older equipment can be evaluated for overhaul, replacement of worn parts, control upgrades, improved reliability, and performance restoration.

Capacity Expansion

Capacity can often be increased by adding injection capacity, optimizing mold change-over, upgrading laser cutting or printing speed, or introducing additional shifts or selective automation.

Industrial Automation

Possible automation applications include controlled injection sequences, temperature control of curing tables, automated laser cutting paths, and basic process data logging.

Supply Chain

Factory = Machinery + Raw Materials + Utilities + People + Process + Supply Chain + Market. The Supply Chain Department supports supplier sourcing, procurement, logistics, and ongoing material supply for silicone label projects.

Packaging

Finished labels are typically packed in protective bags or boxes according to order size and customer requirements. Coding and labeling of packages can be integrated as needed.

Branding & Product Development

When required, support can be provided for product development, design adaptation, graphic preparation, and related commercial preparation.

Market & Country Sections

Engineering, machinery, installation, overhaul, and supply-chain support are available for silicone label projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Sahi Rasa Services

Service	Application in This Project
Feasibility Study	Technical and economic assessment of capacity, product range, and investment
Factory Design	Layout, process flow, and utility design
Machinery Design / Manufacturing	Specification and coordinated supply or manufacturing of process equipment
Procurement	Sourcing of machinery, molds, and materials
Installation & Commissioning	Mechanical/electrical installation, start-up, and performance testing
Automation	Process control and temperature management
Raw Material Supply	Coordination via Supply Chain Department
Repair / Overhaul / Refurbishment	Restoration and modernization of existing machinery
Capacity Expansion	Engineering and implementation of throughput increases
Staff Training	Operational and basic maintenance training

Why Sahi Rasa

Process engineering, machinery-related capabilities, procurement support, supply-chain coordination, installation, commissioning, training, and maintenance support are combined to provide a more integrated execution path from concept to an operating production line.

From Empty Land to Production

Typical sequence: Feasibility → Engineering → Factory Design → Equipment Design → Machinery Manufacturing/Procurement → Logistics → Installation → Commissioning → Staff Training → Raw Material Supply → Trial Production → Commercial Production. Operational support for a defined initial period can be examined as a contractual option.

Who Should Contact Sahi Rasa?

Investors – planning a new silicone label factory or production line
Existing Factory Owners – needing repair, overhaul, refurbishment, modernization, automation, or capacity expansion
Industrial Buyers – requiring machinery, molds, spare parts, raw materials, or engineering services

Final CTA

If you intend to set up a silicone label production line or factory, if your existing plant needs repair, overhaul, or capacity expansion, if you require new machinery or automation, or if you need coordination of raw-material supply, contact the Industrial Department.

Submit your request for: Factory Setup / Machinery / Repair / Overhaul / Refurbishment / Automation / Capacity Expansion / Raw Materials.

Registering an order for raw materials for the factory Silicone Label

FAQ

What is the typical capacity of a silicone label production line?
Capacity depends on design complexity and number of colors; a typical range is 500–1000 labels per day, to be confirmed during engineering.
Which main machines are required?
Injection molds, silicone injection machine, hot curing table, laser cutting machine, silk-screen printer, and thermal adhesive applicator.
How much space is needed?
Typical area ranges from 100 to 300 m² depending on capacity and layout.
What are the main raw materials?
Liquid silicone, silicone colors, catalyst, molds, thermal adhesive, and related auxiliaries.
Can raw materials be supplied?
Yes, via the Supply Chain Department according to project scope.
Is machinery manufacturing or procurement supported?
Design, manufacturing, or coordinated procurement according to the agreed scope.
Can existing machines be repaired?
Yes – inspection, troubleshooting, mechanical/electrical repair, and spare parts.
Is overhaul or refurbishment possible?
Yes – comprehensive restoration and control upgrades.
Can capacity of an existing line be increased?
Often yes, by adding injection capacity or optimizing finishing stages.
Are turnkey projects executed?
Turnkey or partial turnkey scopes can be offered under defined contracts.
Are services available in Iraq and Kurdistan Region?
Yes, including Erbil, Sulaymaniyah, Duhok, and other locations.
Are services available in Afghanistan?
Yes, including Kabul, Herat, and Mazar-e-Sharif.
Can raw materials be supplied from Iran for regional projects?
Yes, coordination of material supply is part of possible supply-chain scope.
Is installation and commissioning included?
They can be included according to the selected contractual package.