Sugar Halva Production Line and Factory Setup

A sugar halv a (sesame halv a) production line is a complete industrial system designed to transform sesame seeds, sugar, glucose and traditional additives into a dense, textured confection under controlled process conditions. The line produces packaged halv a in various formats depending on the selected cooking and packaging equipment.

From an industrial perspective, sugar halv a manufacturing is important because it combines precise proportioning of sesame paste (ardeh), controlled cooking to the correct consistency, cooling and aeration, and hygienic packaging to achieve the characteristic texture and shelf life. The process relies on a defined sequence of unit operations that must be correctly engineered, sized and integrated.

Primary raw materials typically include sesame seeds or ardeh, sugar, liquid glucose, soapwort root extract and packaging materials. The core machinery set consists of ingredient mixers (around 500 kg/h), cooking kettles (around 300 kg per batch), cooling mixers (around 400 kg/h) and packaging equipment.

The Industrial Department supports investors who want to establish a new sugar halv a factory as well as existing plant owners who need repair, overhaul, capacity expansion or automation of their current lines. Projects can start from an empty site or from an operating facility that requires technical upgrading.

Whether the goal is a green-field turnkey halv a plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.

Production Line Overview

The sugar halv a production line is engineered as an integrated process system covering ingredient preparation, ardeh production or dosing, cooking, cooling and mixing, and packaging. Design capacity is determined during the engineering phase.

Main machinery groups include ingredient mixers, cooking kettles, cooling mixers and packaging machines. Supporting infrastructure covers electrical power, steam or gas and process water.

Manpower requirements depend on the degree of automation. Quality control covers texture, sweetness profile, moisture and package integrity.

Technical Specifications

Specification	Description
Product	Sugar / sesame halv a in various pack formats
Production Capacity	Depending on project capacity and equipment sizing (to be determined during engineering phase)
Required Area	300–600 m² (subject to final layout)
Electrical Power	380 V three-phase, 30–80 kW
Steam / Gas	100–300 kg steam per hour
Water Consumption	5–10 m³/day
Manpower	5–12 persons per shift
Main Machines	Ingredient mixer, cooking kettle, cooling mixer, packaging machine

All figures are indicative.

Products

Classic sesame-based halv a, flavoured variants and different portion sizes according to market requirements.

Raw Materials for Sugar Halva Factory

Main materials include sesame (or ardeh), sugar, liquid glucose, soapwort root extract, water, colours and flavourings.

Sahi Rasa For Factories raw material

The Supply Chain Department is prepared to support identification, evaluation and supply of the main and auxiliary raw materials required by sugar halv a factories.

Registering an order for raw materials for the factory Sugar Halva
Sahi Rasa Supply Chain Department

Support is available for projects in Iran, Iraq, Kurdistan Region, Afghanistan and other regional markets.

Manufacturing Process

1. Raw Material Preparation – Sesame, sugar, glucose and additives are weighed and prepared.
2. Ardeh Preparation – Sesame is processed into paste where required.
3. Cooking – Ingredients are cooked in kettles to the required consistency.
4. Cooling and Mixing – The mass is cooled and mixed to develop texture.
5. Packaging – Product is filled and sealed into final packs.

Machinery & Equipment

• Ingredient Mixer – Blends materials with temperature and speed control. Position: first stage. Importance: uniformity of mix. Quality impact: incomplete mixing causes texture variation. Maintenance: agitators and seals. Sahi Rasa support covers design, installation, repair and spare parts.
• Cooking Kettle – Cooks the mass to the correct consistency. Position: core process stage. Importance: defines final texture and flavour. Quality impact: incorrect temperature or time affects quality. Maintenance: jackets, agitators and temperature sensors.
• Cooling Mixer – Cools and develops the characteristic texture. Position: after cooking. Importance: final product body. Quality impact: insufficient cooling or mixing affects mouthfeel. Maintenance: cooling system and agitators.
• Packaging Machine – Fills and seals packs. Position: end of line. Importance: presentation and shelf life. Quality impact: inaccurate fill or weak seals cause complaints. Maintenance: dosing and sealing systems.

Factory Layout & Building Requirements

Typical areas include raw-material storage, preparation, cooking, cooling, packaging, quality control, utilities and staff facilities. Exact area is determined during engineering.

Utilities

• Electricity: 380 V three-phase, 30–80 kW
• Steam / Gas: 100–300 kg steam per hour
• Water: 5–10 m³/day

Turnkey Factory Setup

An investor can start from an empty site. The project can be accompanied through feasibility, engineering, design, machinery, installation, commissioning, training and commercial production.

EPC & PMC

Projects can be executed under EPC or PMC approaches within defined contracts.

Machinery Repair

Existing halv a lines can request inspection, repair and spare-parts support for mixers, kettles, cooling systems and packaging machines.

Machinery Overhaul & Refurbishment

Older equipment can be overhauled and control systems upgraded.

Capacity Expansion

Capacity can be increased by upgrading cooking or packaging stages.

Industrial Automation

PLC control of temperature, mixing sequences and packaging is typical.

Supply Chain

The Supply Chain Department supports ingredient and packaging material supply.

Packaging

Primary packs, labelling and secondary packaging are integrated according to market requirements.

Branding & Product Development

Support for formulation development, packaging design and branding is available when required.

Market & Country Sections

Services are available in Iran, Iraq, Kurdistan Region, Afghanistan and other listed regional markets.

Sahi Rasa Services

Service	Application in This Project
Feasibility Study	Technical and economic assessment
Factory Design	Layout and process design
Machinery Design / Manufacturing	Equipment specification and supply
Procurement	Sourcing of machinery and materials
Installation & Commissioning	Start-up and testing
Automation	PLC and process control
Raw Material Supply	Via Supply Chain Department
Repair / Overhaul	Restoration of existing equipment
Capacity Expansion	Throughput increases
Staff Training	Operational training

Why Sahi Rasa

Integrated process engineering, machinery, installation and training provide a clear path from concept to operating production line.

From Empty Land to Production

Typical sequence from feasibility through commercial production.

Who Should Contact Sahi Rasa?

• Investors planning a new sugar halv a factory
• Existing owners needing repair, overhaul or expansion
• Industrial buyers requiring machinery or ingredients

Final CTA

Contact the Industrial Department for factory setup, machinery, repair, overhaul or raw-material coordination.

Registering an order for raw materials for the factory Sugar Halva

FAQ

1. What capacity can be designed?
   Depending on project requirements and equipment sizing.
2. Which main machines are required?
   Ingredient mixer, cooking kettle, cooling mixer and packaging machine.
3. How much space is needed?
   Approximately 300–600 m².
4. Can existing lines be repaired?
   Yes.
5. Are turnkey projects available?
   Yes under defined contracts.
6. Are services available in Iraq and Afghanistan?
   Yes.
7. Can ingredients be supplied?
   Yes via the Supply Chain Department.
8. Is installation included?
   It can be included according to the package.
9. What about automation?
   PLC and process control can be provided.
10. How is capacity expanded?
    By upgrading cooking or packaging stages.