Portfolio
Toilet Production Line and Factory Setup
A toilet production line is a specialized sanitary ceramics system focused on manufacturing one-piece and other toilet models through high-pressure casting, drying, glazing, firing, and assembly of mechanical components where required. Modern lines often include robotic glazing and automated handling.
Main raw materials include clay, kaolin, feldspar, silica, glaze materials, and for smart models, electromechanical components. Core equipment includes high-pressure casting systems, dryers, robotic glazing, tunnel kilns, and assembly/testing stations.
The Industrial Department supports new investors and existing plant owners requiring repair, overhaul, capacity expansion, or automation for toilet production.
Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.
Production Line Overview
Capacity is determined during engineering (typical high-pressure systems can produce 250–350 toilets per day depending on modules). The process includes slip preparation, high-pressure casting of rim, siphon and body sections, drying, glazing, firing, and final assembly/testing for functional models.
Main machinery includes high-pressure casting cells, microwave or controlled dryers, robotic glazing systems, tunnel kilns, and testing stations for flush performance and leakage.
Required area is typically 1000–3000 m². Manpower 15–30 persons per shift depending on automation.
Technical Specifications
| Specification | Description |
|---|---|
| Product | Toilets (one-piece, wall-hung, and related models) |
| Production Capacity | Depending on project capacity (to be determined during engineering phase); typical 250–350 pieces/day for casting modules |
| Required Area | 1000–3000 m² |
| Electrical Power | 380 V three-phase, 150–400 kW |
| Gas | 500–1500 m³/h |
| Water | 20–50 m³/day |
| Manpower | 15–30 persons per shift |
| Main Machines | High-pressure casting system, dryer, robotic glazing, tunnel kiln, testing stations |
Products
One-piece toilets, wall-hung toilets, and related sanitary models, including options for smart/electronic versions where specified.
Raw Materials for Toilet Factory
Clay, kaolin, feldspar, silica, glaze materials. For smart models: electromechanical components.
Sahi Rasa For Factories raw material
The Supply Chain Department supports identification, evaluation, and supply of ceramic and related materials.
Registering an order for raw materials for the factory Toilet
Sahi Rasa Supply Chain Department
Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.
Manufacturing Process
- Slip preparation
- High-pressure casting of toilet components
- Demolding and drying
- Robotic or automated glazing
- Firing in tunnel kiln
- Assembly of mechanical or electronic parts (if applicable) and functional testing
- Packaging
Machinery & Equipment
- High-pressure casting system (multiple modules possible)
- Controlled dryer
- Robotic glazing system
- Tunnel kiln
- Assembly and testing stations
Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.
Factory Layout & Building Requirements
Casting hall, drying, glazing, kiln, assembly, packaging, and storage areas with hygiene and safety considerations.
Utilities
- Electricity: 380 V three-phase, 150–400 kW
- Gas: 500–1500 m³/h
- Water: 20–50 m³/day
Turnkey Factory Setup
Projects can start from an empty site and progress through the full sequence from feasibility to commercial production according to contractual scope.
EPC & PMC
Execution under EPC or PMC approaches is possible.
Machinery Repair
Existing lines can receive inspection, troubleshooting, repair, and spare-parts support.
Machinery Overhaul & Refurbishment
Older casting, glazing, and kiln systems can be overhauled and modernized.
Capacity Expansion
Capacity can be increased by adding casting modules or upgrading kiln and handling systems.
Industrial Automation
Robotic glazing, automated handling, process control, and data logging are commonly applied.
Supply Chain
Stable supply of ceramic materials and components is essential. The Supply Chain Department supports sourcing and logistics.
Packaging
Finished toilets are carefully packed for protection during transport.
Branding & Product Development
Support can be provided for product development and design when required.
Market & Country Sections
Support is available for toilet production projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.
Sahi Rasa Services
| Service | Application in This Project |
|---|---|
| Feasibility Study | Assessment of capacity and investment |
| Factory Design | Layout and utility design |
| Machinery Design / Manufacturing | Specification and coordinated supply of equipment |
| Procurement | Sourcing of machinery and materials |
| Installation & Commissioning | Installation, start-up, and performance testing |
| Automation | Robotic and process control systems |
| Raw Material Supply | Coordination via Supply Chain Department |
| Repair / Overhaul / Refurbishment | Restoration of existing lines |
| Capacity Expansion | Throughput improvement measures |
| Staff Training | Operational and maintenance training |
Why Sahi Rasa
Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.
From Empty Land to Production
Typical sequence from feasibility through commercial production. Defined operational support can be examined contractually.
Who Should Contact Sahi Rasa?
- Investors – planning a new toilet factory
- Existing Factory Owners – needing repair, overhaul, or capacity expansion
- Industrial Buyers – requiring machinery, spare parts, or materials
Final CTA
If you intend to set up a toilet production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.
Registering an order for raw materials for the factory Toilet
FAQ
- What toilet models can be produced?
One-piece, wall-hung, and related models; smart versions where specified. - What is the typical casting capacity?
Around 250–350 pieces per day depending on modules. - How much space is required?
Approximately 1000–3000 m². - What are the main raw materials?
Ceramic body materials and glazes; electromechanical parts for smart models. - Can raw materials be supplied?
Yes, via the Supply Chain Department. - Can existing equipment be repaired or overhauled?
Yes. - Is capacity expansion possible?
Yes. - Are services available in Iraq and Afghanistan?
Yes. - Is turnkey execution available?
Turnkey or partial scopes can be offered under contract. - Is installation and commissioning included?
They can be included according to the selected package.
