Portfolio
Yogurt Production Line and Factory Setup
A yogurt production line is a dairy processing system designed to produce set or stirred yogurt through milk preparation, pasteurization, homogenization, inoculation, fermentation, cooling, and packaging. The process yields yogurt with controlled texture, acidity, and shelf life.
Precise control of heat treatment, starter culture activity, fermentation temperature, and cooling is essential for consistent quality.
Main raw materials include milk, starter culture, and optional milk powder, sugar, fruit, stabilizers, and flavors. Core equipment consists of filters, preheaters, homogenizers, pasteurizers, fermentation tanks, coolers, and filling machines, plus CIP systems.
The Industrial Department supports new investors establishing a yogurt factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation. Projects may start from an empty site or from an operating facility needing technical upgrading.
Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.
Production Line Overview
The yogurt line is an integrated dairy process. Capacity is determined during engineering (typical ranges 500–5000 L/h or higher). The process sequence is: milk reception and filtration, preheating, homogenization, pasteurization, inoculation and fermentation, cooling, and packaging.
Main machinery includes milk filter, preheater, homogenizer (1000–5000 L/h, 150–200 bar), pasteurizer (500–5000 L/h, 85–95 °C), fermentation tanks (1000–10000 L), filling machine (2000–12000 cups/h), and CIP system.
Supporting infrastructure covers electrical power, steam, process water, refrigeration, and hygienic building design. Manpower is typically 8–15 persons per shift.
Technical Specifications
| Specification | Description |
|---|---|
| Product | Yogurt (set, stirred, flavored, or plain) |
| Production Capacity | Depending on project capacity (to be determined during engineering phase) |
| Required Area | 500–1500 m² (subject to final layout) |
| Electrical Power | 380 V three-phase, 100–300 kW |
| Steam | 300–800 kg/h |
| Water | 10–30 m³/day |
| Manpower | 8–15 persons per shift |
| Main Machines | Filter, preheater, homogenizer, pasteurizer, fermentation tanks, filling machine, CIP |
Products
The line can produce plain, flavored, set, or stirred yogurt in various packaging formats according to market requirements.
Raw Materials for Yogurt Factory
Main materials are milk and starter culture. Optional materials include milk powder, sugar, fruit preparations, stabilizers, colors, and flavors.
Sahi Rasa For Factories raw material
The Supply Chain Department supports identification, evaluation, and supply of dairy materials and cultures. Services may include supplier evaluation, procurement coordination, specification control, logistics, and supply from Iran for regional projects.
Registering an order for raw materials for the factory Yogurt
Sahi Rasa Supply Chain Department
Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.
Manufacturing Process
- Milk Reception and Filtration – Milk is received, tested, and filtered.
- Preheating and Homogenization – Milk is preheated and homogenized.
- Pasteurization – Milk is heated to 85–95 °C for the required time and cooled to incubation temperature.
- Inoculation and Fermentation – Starter culture is added and milk is fermented under controlled temperature until the target pH is reached.
- Cooling – Yogurt is cooled to stop fermentation.
- Packaging – Yogurt is filled into cups or other containers.
Machinery & Equipment
- Homogenizer – Improves texture and stability.
- Pasteurizer – Ensures food safety and prepares milk for fermentation.
- Fermentation Tanks – Controlled incubation of inoculated milk.
- Filling Machine – Fills cups or containers at high speed.
- CIP System – Automated cleaning of process equipment.
Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.
Factory Layout & Building Requirements
Typical areas: milk reception, processing hall, fermentation area, cold storage, packaging, utilities, laboratory, and staff facilities. Hygienic zoning is essential.
Utilities
- Electricity: 380 V three-phase, 100–300 kW
- Steam: 300–800 kg/h
- Water: 10–30 m³/day
- Refrigeration
Turnkey Factory Setup
Projects can start from an empty site and progress through feasibility, engineering, factory design, machinery, procurement, installation, commissioning, training, and commercial production according to the contractual scope.
EPC & PMC
Execution under EPC or PMC approaches is possible.
Machinery Repair
Existing lines can receive inspection, troubleshooting, mechanical and electrical repair, and spare-parts support.
Machinery Overhaul & Refurbishment
Older tanks, pasteurizers, homogenizers, and fillers can be overhauled and controls upgraded.
Capacity Expansion
Capacity can be increased by adding fermentation tanks or upgrading filling capacity.
Industrial Automation
Possible applications include temperature and pH control, automatic inoculation, CIP sequences, and data logging.
Supply Chain
Stable supply of milk, cultures, and packaging materials is essential. The Supply Chain Department supports sourcing and logistics.
Packaging
Yogurt is typically filled into cups, bottles, or bulk containers and labeled.
Branding & Product Development
When required, support can be provided for product development and packaging design.
Market & Country Sections
Support is available for yogurt production projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.
Sahi Rasa Services
| Service | Application in This Project |
|---|---|
| Feasibility Study | Assessment of capacity and investment |
| Factory Design | Layout, hygiene, and utility design |
| Machinery Design / Manufacturing | Specification and coordinated supply of dairy equipment |
| Procurement | Sourcing of machinery and materials |
| Installation & Commissioning | Installation, start-up, and performance testing |
| Automation | Process control and CIP |
| Raw Material Supply | Coordination via Supply Chain Department |
| Repair / Overhaul / Refurbishment | Restoration of existing lines |
| Capacity Expansion | Throughput improvement measures |
| Staff Training | Operational and maintenance training |
Why Sahi Rasa
Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.
From Empty Land to Production
Typical sequence: Feasibility → Engineering → Factory Design → Equipment → Procurement → Installation → Commissioning → Training → Trial Production → Commercial Production.
Who Should Contact Sahi Rasa?
- Investors – planning a new yogurt factory
- Existing Factory Owners – needing repair, overhaul, or capacity expansion
- Industrial Buyers – requiring machinery, spare parts, or materials
Final CTA
If you intend to set up a yogurt production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.
Registering an order for raw materials for the factory Yogurt
FAQ
- What types of yogurt can be produced?
Set, stirred, plain, or flavored yogurt. - What is the typical capacity?
Capacity is determined during engineering according to tank and filler sizing. - How much space is required?
Approximately 500–1500 m². - What are the main raw materials?
Milk, starter culture, and optional additives. - Can raw materials be supplied?
Yes, via the Supply Chain Department. - Can existing equipment be repaired or overhauled?
Yes. - Is capacity expansion possible?
Yes. - Are services available in Iraq and Afghanistan?
Yes. - Is turnkey execution available?
Turnkey or partial scopes can be offered under contract. - Is installation and commissioning included?
They can be included according to the selected package.
