Broom Production Line and Factory Setup

A broom production line is an industrial system designed to manufacture plastic or mixed-material brooms through monofilament extrusion, handle injection, bristle weaving or attachment, assembly, and packaging. Typical products include household brooms, industrial brooms, and specialty cleaning tools.

The process requires consistent filament quality, secure attachment of bristles to the handle, and reliable finishing for durability and appearance.

Main raw materials include polypropylene granules, polypropylene yarn or monofilament, color masterbatch, and packaging materials. Core equipment consists of monofilament extruders, plastic injection machines for handles, weaving or punching machines, assembly stations, and packaging machines.

The Industrial Department supports new investors establishing a broom factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation. Projects may start from an empty site or from an operating facility needing technical upgrading.

Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.

Production Line Overview

The broom line is a semi-continuous manufacturing system. Capacity is determined during engineering (typical ranges 150–300 pieces/h depending on automation). The process sequence is: monofilament extrusion, handle injection, bristle preparation and attachment, final assembly, and packaging.

Main machinery includes monofilament extruder (100–300 kg/h), plastic injection machine (15–500 kW, 200–500 pieces/h), weaving or punching machine, assembly station (150–300 pieces/h), and packaging machine (100–300 packs/h).

Supporting infrastructure covers electrical power, compressed air, process water, and space for raw material and finished goods storage. Manpower is typically 3–8 persons per shift.

Technical Specifications

Specification Description
Product Household and industrial brooms
Production Capacity Depending on project capacity (to be determined during engineering phase); typical 150–300 pieces/h
Required Area 150–400 m² (subject to final layout)
Electrical Power 380 V three-phase, 20–50 kW
Compressed Air 6 bar
Water 1–2 m³/day
Manpower 3–8 persons per shift
Main Machines Monofilament extruder, injection machine, weaving/punching machine, assembly station, packaging machine

Products

The line can produce various types of plastic brooms for household and industrial use according to handle design, bristle density, and color.

Raw Materials for Broom Factory

Main materials are polypropylene granules and polypropylene yarn or monofilament. Optional materials include color masterbatch and packaging materials.

Sahi Rasa For Factories raw material

The Supply Chain Department supports identification, evaluation, and supply of plastic raw materials. Services may include supplier evaluation, procurement coordination, specification control, logistics, and supply from Iran for regional projects.

Registering an order for raw materials for the factory Broom
Sahi Rasa Supply Chain Department

Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Manufacturing Process

  1. Monofilament Extrusion – Polypropylene is extruded into continuous filaments that are cooled and wound.
  2. Handle Injection – Handles are produced by injection molding from polypropylene granules.
  3. Bristle Preparation and Attachment – Filaments are cut, arranged, and attached to the handle by weaving, punching, or other methods.
  4. Assembly and Finishing – Final assembly and any additional components are completed.
  5. Packaging – Finished brooms are packed for distribution.

Machinery & Equipment

  • Monofilament Extruder – Produces continuous polypropylene filaments (100–300 kg/h).
  • Injection Machine – Molds plastic handles.
  • Weaving / Punching Machine – Attaches bristles securely to the handle.
  • Assembly Station – Completes the broom structure.
  • Packaging Machine – Packs the finished product.

Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.

Factory Layout & Building Requirements

Typical areas: raw material storage, extrusion and injection zone, assembly area, packaging, finished goods storage, utilities, and staff facilities.

Utilities

  • Electricity: 380 V three-phase, 20–50 kW
  • Compressed air: 6 bar
  • Water: 1–2 m³/day

Turnkey Factory Setup

Projects can start from an empty site and progress through feasibility, engineering, factory design, machinery, procurement, installation, commissioning, training, and commercial production according to the contractual scope.

EPC & PMC

Execution under EPC or PMC approaches is possible.

Machinery Repair

Existing lines can receive inspection, troubleshooting, mechanical and electrical repair, and spare-parts support.

Machinery Overhaul & Refurbishment

Older extruders, injection machines, and assembly equipment can be overhauled and controls upgraded.

Capacity Expansion

Capacity can be increased by adding extrusion or assembly capacity, or by improving workflow.

Industrial Automation

Possible applications include automatic feeding, counting, and basic production data logging.

Supply Chain

Stable supply of polypropylene and packaging materials is essential. The Supply Chain Department supports sourcing and logistics.

Packaging

Brooms are typically packed individually or in multipacks according to market requirements.

Branding & Product Development

When required, support can be provided for product development and packaging design.

Market & Country Sections

Support is available for broom production projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.

Sahi Rasa Services

Service Application in This Project
Feasibility Study Assessment of capacity and investment
Factory Design Layout and utility design
Machinery Design / Manufacturing Specification and coordinated supply of process equipment
Procurement Sourcing of machinery and materials
Installation & Commissioning Installation, start-up, and performance testing
Automation Feeding and counting systems
Raw Material Supply Coordination via Supply Chain Department
Repair / Overhaul / Refurbishment Restoration of existing lines
Capacity Expansion Throughput improvement measures
Staff Training Operational and maintenance training

Why Sahi Rasa

Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.

From Empty Land to Production

Typical sequence: Feasibility → Engineering → Factory Design → Equipment → Procurement → Installation → Commissioning → Training → Trial Production → Commercial Production.

Who Should Contact Sahi Rasa?

  • Investors – planning a new broom factory
  • Existing Factory Owners – needing repair, overhaul, or capacity expansion
  • Industrial Buyers – requiring machinery, spare parts, or materials

Final CTA

If you intend to set up a broom production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.

Registering an order for raw materials for the factory Broom

FAQ

  1. What types of brooms can be produced?
    Household and industrial plastic brooms of various designs.
  2. What is the typical capacity?
    Typically 150–300 pieces per hour depending on automation.
  3. How much space is required?
    Approximately 150–400 m².
  4. What are the main raw materials?
    Polypropylene granules and monofilament yarn.
  5. Can raw materials be supplied?
    Yes, via the Supply Chain Department.
  6. Can existing equipment be repaired or overhauled?
    Yes.
  7. Is capacity expansion possible?
    Yes.
  8. Are services available in Iraq and Afghanistan?
    Yes.
  9. Is turnkey execution available?
    Turnkey or partial scopes can be offered under contract.
  10. Is installation and commissioning included?
    They can be included according to the selected package.