Portfolio
Date Packaging Line and Factory Setup
A date packaging line is a complete industrial system designed to wash, sort, pit (optional), weigh and pack fresh or semi-dried dates under controlled hygienic conditions. The line produces retail and bulk packs of dates for domestic and export markets.
From an industrial perspective, date packaging is important because it combines gentle washing and disinfection, optical sorting, accurate weighing and reliable sealing to preserve quality and extend shelf life. The process relies on a defined sequence of unit operations that must be correctly engineered, sized and integrated.
Primary materials typically include fresh or semi-dried dates, process water, disinfectants and packaging materials. The core machinery set consists of date washers (500–1500 kg/h), optical sorters (around 1000 kg/h), pitting machines (around 500 kg/h), multi-head weighers (around 60 packs/min), vertical packaging machines (50–80 packs/min) and labelers.
The Industrial Department supports investors who want to establish a new date packaging plant as well as existing operators who need repair, overhaul, capacity expansion or automation of their current lines. Projects can start from an empty site or from an operating facility that requires technical upgrading.
Whether the goal is a green-field turnkey date packaging plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.
Production Line Overview
The date packaging line is engineered as an integrated process system covering washing and disinfection, optical sorting, optional pitting, weighing, vertical form-fill-seal packaging and labelling. Design capacity is determined during the engineering phase and can typically range from 500 to 5000 kg per day.
Main machinery groups include washers, optical sorters, pitting machines, multi-head weighers, VFFS packaging machines and labelers. Supporting infrastructure covers electrical power and process water.
Manpower requirements depend on the degree of automation. Quality control covers cleanliness, size uniformity, weight accuracy and package integrity.
Technical Specifications
| Specification | Description |
|---|---|
| Product | Packed dates (whole or pitted) in retail or bulk packs |
| Production Capacity | 500–5000 kg/day |
| Required Area | 300–800 m² |
| Electrical Power | 380 V three-phase, 30–80 kW |
| Water Consumption | 10–20 m³/day |
| Manpower | 5–12 persons per shift |
| Main Machines | Date washer, optical sorter, pitting machine, multi-head weigher, VFFS packaging, labeler |
All figures are indicative.
Products
Whole or pitted dates in various pack sizes for retail and wholesale markets.
Raw Materials for Date Packaging Factory
Primary materials are fresh or semi-dried dates, process water, disinfectants and packaging materials.
Sahi Rasa For Factories raw material
The Supply Chain Department is prepared to support identification, evaluation and supply of packaging materials required by date packaging plants.
Registering an order for raw materials for the factory Date Packaging
Sahi Rasa Supply Chain Department
Support is available for projects in Iran, Iraq, Kurdistan Region, Afghanistan and other regional markets.
Manufacturing Process
- Washing and Disinfection – Dates are washed and disinfected (500–1500 kg/h).
- Optical Sorting – Dates are graded by colour and size (around 1000 kg/h).
- Pitting (optional) – Stones are removed (around 500 kg/h).
- Weighing – Portions are weighed (around 60 packs/min).
- Packaging – Product is packed on VFFS machines (50–80 packs/min).
- Labelling – Labels and codes are applied.
Machinery & Equipment
- Date Washer – Washes and disinfects at 500–1500 kg/h. Position: first stage. Importance: hygiene foundation. Quality impact: residual dirt or microbes reduce shelf life. Maintenance: nozzles, filters and conveyors. Sahi Rasa support covers design, installation, repair and spare parts.
- Optical Sorter – Grades by colour and size. Position: after washing. Importance: consistent pack quality. Quality impact: poor sorting leads to mixed quality in packs. Maintenance: cameras, sensors and ejectors.
- Pitting Machine – Removes stones. Position: optional after sorting. Importance: product convenience. Quality impact: incomplete pitting causes complaints. Maintenance: knives and drives.
- Multi-head Weigher and VFFS Packaging Machine – Weighs and packs at high speed. Position: core packaging stage. Importance: net weight and pack appearance. Quality impact: inaccurate weight or weak seals cause quality issues. Maintenance: load cells, sealing jaws and film systems.
- Labeler and Jet Printer – Applies labels and codes. Position: end of line. Importance: branding and traceability. Quality impact: missing labels affect market acceptance. Maintenance: print heads and applicators.
Factory Layout & Building Requirements
Typical areas include date reception, washing, sorting, pitting, packaging, cold storage if required, quality control, utilities and staff facilities. Hygienic zoning is essential. Exact area is determined during engineering.
Utilities
- Electricity: 380 V three-phase, 30–80 kW
- Water: 10–20 m³/day
Turnkey Factory Setup
An investor can start from an empty site. The project can be accompanied through feasibility, engineering, design, machinery, installation, commissioning, training and commercial production.
EPC & PMC
Projects can be executed under EPC or PMC approaches within defined contracts.
Machinery Repair
Existing date packaging lines can request inspection, repair and spare-parts support for washers, sorters, pitters, weighers and packaging machines.
Machinery Overhaul & Refurbishment
Older equipment can be overhauled and control systems upgraded.
Capacity Expansion
Capacity can be increased by upgrading sorting or packaging stages.
Industrial Automation
PLC control of sorting, weighing and packaging is typical.
Supply Chain
The Supply Chain Department supports packaging material supply.
Packaging
Primary bags or trays, labelling and secondary packaging are integrated according to market requirements.
Branding & Product Development
Support for packaging design and branding is available when required.
Market & Country Sections
Services are available in Iran, Iraq, Kurdistan Region, Afghanistan and other listed regional markets.
Sahi Rasa Services
| Service | Application in This Project |
|---|---|
| Feasibility Study | Technical and economic assessment |
| Factory Design | Layout and process design |
| Machinery Design / Manufacturing | Equipment specification and supply |
| Procurement | Sourcing of machinery and materials |
| Installation & Commissioning | Start-up and testing |
| Automation | PLC and process control |
| Raw Material Supply | Via Supply Chain Department |
| Repair / Overhaul | Restoration of existing equipment |
| Capacity Expansion | Throughput increases |
| Staff Training | Operational training |
Why Sahi Rasa
Integrated process engineering, machinery, installation and training provide a clear path from concept to operating production line.
From Empty Land to Production
Typical sequence from feasibility through commercial production.
Who Should Contact Sahi Rasa?
- Investors planning a new date packaging plant
- Existing owners needing repair, overhaul or expansion
- Industrial buyers requiring machinery or packaging
Final CTA
Contact the Industrial Department for factory setup, machinery, repair, overhaul or raw-material coordination.
Registering an order for raw materials for the factory Date Packaging
FAQ
- What capacity can be designed?
Typically 500–5000 kg/day. - Which main machines are required?
Date washer, optical sorter, pitting machine, multi-head weigher, VFFS packaging and labeler. - How much space is needed?
Approximately 300–800 m². - Can existing lines be repaired?
Yes. - Are turnkey projects available?
Yes under defined contracts. - Are services available in Iraq and Afghanistan?
Yes. - Can packaging materials be supplied?
Yes via the Supply Chain Department. - Is installation included?
It can be included according to the package. - What about automation?
PLC and process control can be provided. - How is capacity expanded?
By upgrading sorting or packaging stages.
