Paper Tissue Production Line and Factory Setup

A paper tissue (facial tissue / napkin) production line is a complete industrial system designed to convert tissue mother rolls into folded, embossed and packaged tissue products under controlled process conditions. The line produces facial tissues, napkins and similar products.

From an industrial perspective, tissue converting is important because it combines precise folding, embossing, cutting and high-speed packaging to achieve consistent sheet count, softness and package appearance. The process relies on a defined sequence of unit operations that must be correctly engineered, sized and integrated.

Primary materials typically include tissue mother rolls, packaging film and labels. The core machinery set consists of folders (100–200 sheets/min), embossing units, automatic packaging machines (30–60 packs/min) and labelers.

The Industrial Department supports investors who want to establish a new tissue converting plant as well as existing operators who need repair, overhaul, capacity expansion or automation of their current lines. Projects can start from an empty site or from an operating facility that requires technical upgrading.

Whether the goal is a green-field turnkey tissue plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.

Production Line Overview

The tissue converting line is engineered as an integrated process system covering mother-roll handling, embossing, folding, cutting, packaging and labelling. Design capacity is determined during the engineering phase and can typically range from 1000 to 5000 packs per day.

Main machinery groups include folders, embossing units, automatic packaging machines and labelers. Supporting infrastructure covers electrical power and compressed air.

Manpower requirements depend on the degree of automation. Quality control covers sheet count, embossing quality and package integrity.

Technical Specifications

Specification	Description
Product	Facial tissue, napkins and similar folded tissue products
Production Capacity	1000–5000 packs per day
Required Area	300–600 m²
Electrical Power	380 V three-phase, 20–50 kW
Water Consumption	2–5 m³/day
Manpower	3–8 persons per shift
Main Machines	Folder, embossing unit, automatic packaging machine, labeler

All figures are indicative.

Products

Facial tissues, napkins and related folded tissue products in various sheet counts and pack formats.

Raw Materials for Paper Tissue Factory

Primary materials are tissue mother rolls, packaging film, labels and optional fragrance.

Sahi Rasa For Factories raw material

The Supply Chain Department is prepared to support identification, evaluation and supply of tissue mother rolls and packaging materials required by tissue converting plants.

Registering an order for raw materials for the factory Paper Tissue
Sahi Rasa Supply Chain Department

Support is available for projects in Iran, Iraq, Kurdistan Region, Afghanistan and other regional markets.

Manufacturing Process

Mother-Roll Preparation – Tissue mother rolls are loaded.
Embossing – Pattern is applied to the tissue.
Folding – Tissue is folded at 100–200 sheets per minute.
Packaging – Product is packed at 30–60 packs per minute.
Labelling – Labels are applied.

Machinery & Equipment

Folder – Folds tissue at 100–200 sheets/min. Position: core stage. Importance: determines sheet count and speed. Quality impact: inaccurate folding causes uneven packs. Maintenance: folders, knives and drives. Sahi Rasa support covers design, installation, repair and spare parts.
Embossing Unit – Applies pattern and texture. Position: before or with folding. Importance: product appearance and softness. Quality impact: incomplete embossing reduces perceived quality. Maintenance: rolls and pressure systems.
Automatic Packaging Machine – Packs at 30–60 packs/min. Position: after folding. Importance: final presentation and speed. Quality impact: weak seals or inaccurate counts cause complaints. Maintenance: sealing systems and film handling.
Labeler – Applies identification. Position: end of line. Importance: branding and traceability. Quality impact: missing or misaligned labels affect market acceptance. Maintenance: print heads and applicators.

Factory Layout & Building Requirements

Typical areas include mother-roll storage, converting hall, packaging, finished-goods storage, quality control, utilities and staff facilities. Exact area is determined during engineering.

Utilities

Electricity: 380 V three-phase, 20–50 kW
Water: 2–5 m³/day

Turnkey Factory Setup

An investor can start from an empty site. The project can be accompanied through feasibility, engineering, design, machinery, installation, commissioning, training and commercial production.

EPC & PMC

Projects can be executed under EPC or PMC approaches within defined contracts.

Machinery Repair

Existing tissue lines can request inspection, repair and spare-parts support for folders, embossers, packers and labelers.

Machinery Overhaul & Refurbishment

Older equipment can be overhauled and control systems upgraded.

Capacity Expansion

Capacity can be increased by upgrading folders or packaging machines.

Industrial Automation

PLC control of folding, counting and packaging is typical.

Supply Chain

The Supply Chain Department supports tissue mother-roll and packaging material supply.

Packaging

Primary packs, labelling and secondary packaging are integrated according to market requirements.

Branding & Product Development

Support for packaging design and branding is available when required.

Market & Country Sections

Services are available in Iran, Iraq, Kurdistan Region, Afghanistan and other listed regional markets.

Sahi Rasa Services

Service	Application in This Project
Feasibility Study	Technical and economic assessment
Factory Design	Layout and process design
Machinery Design / Manufacturing	Equipment specification and supply
Procurement	Sourcing of machinery and materials
Installation & Commissioning	Start-up and testing
Automation	PLC and process control
Raw Material Supply	Via Supply Chain Department
Repair / Overhaul	Restoration of existing equipment
Capacity Expansion	Throughput increases
Staff Training	Operational training

Why Sahi Rasa

Integrated process engineering, machinery, installation and training provide a clear path from concept to operating production line.

From Empty Land to Production

Typical sequence from feasibility through commercial production.

Who Should Contact Sahi Rasa?

Investors planning a new paper tissue plant
Existing owners needing repair, overhaul or expansion
Industrial buyers requiring machinery or materials

Final CTA

Contact the Industrial Department for factory setup, machinery, repair, overhaul or raw-material coordination.

Registering an order for raw materials for the factory Paper Tissue

FAQ

What capacity can be designed?
Typically 1000–5000 packs per day.
Which main machines are required?
Folder, embossing unit, automatic packaging machine and labeler.
How much space is needed?
Approximately 300–600 m².
Can existing lines be repaired?
Yes.
Are turnkey projects available?
Yes under defined contracts.
Are services available in Iraq and Afghanistan?
Yes.
Can tissue mother rolls be supplied?
Yes via the Supply Chain Department.
Is installation included?
It can be included according to the package.
What about automation?
PLC and process control can be provided.
How is capacity expanded?
By upgrading folders or packaging machines.