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Egg Tray Production Line and Factory Setup
An egg tray (egg carton) production line is a complete industrial system designed to convert waste paper into pulp, mould egg trays, dry them and package the finished trays under controlled process conditions. The line produces paper pulp egg trays and cartons for poultry and packaging applications.
From an industrial perspective, egg tray manufacturing is important because it combines efficient pulp preparation, accurate moulding, controlled drying and reliable stacking to achieve consistent strength, dimensional accuracy and moisture content. The process relies on a defined sequence of unit operations that must be correctly engineered, sized and integrated.
Primary materials typically include waste paper, water and optional additives. The core machinery set consists of pulp moulding presses (1000–6000 pieces/h), aluminium moulds, tunnel or cabinet dryers (150–200 °C) and packaging equipment.
The Industrial Department supports investors who want to establish a new egg tray plant as well as existing operators who need repair, overhaul, capacity expansion or automation of their current lines. Projects can start from an empty site or from an operating facility that requires technical upgrading.
Whether the goal is a green-field turnkey egg tray plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.
Production Line Overview
The egg tray line is engineered as an integrated process system covering pulp preparation, moulding, drying, pressing and packaging. Design capacity is determined during the engineering phase and can typically range from 1000 to 6000 pieces per hour.
Main machinery groups include hydrapulpers, pulp moulding presses, dryers and packaging machines. Supporting infrastructure covers electrical power, gas and process water.
Manpower requirements depend on the degree of automation. Quality control covers strength, dimensional accuracy and moisture content.
Technical Specifications
| Specification | Description |
|---|---|
| Product | Paper pulp egg trays and cartons |
| Production Capacity | 1000–6000 pieces per hour |
| Required Area | 300–800 m² |
| Electrical Power | 380 V three-phase, 50–150 kW |
| Gas | 50–100 m³/h |
| Water Consumption | 10–30 m³/day |
| Manpower | 3–8 persons per shift |
| Main Machines | Pulp moulding press, moulds, dryer, packaging machine |
All figures are indicative.
Products
Egg trays and cartons in various capacities (typically 6, 10, 12 or 30 eggs) according to market requirements.
Raw Materials for Egg Tray Factory
Primary materials are waste paper (newspapers, magazines, carton), water and optional adhesives or colourants.
Sahi Rasa For Factories raw material
The Supply Chain Department is prepared to support identification, evaluation and supply of waste paper and packaging materials required by egg tray plants.
Registering an order for raw materials for the factory Egg Tray
Sahi Rasa Supply Chain Department
Support is available for projects in Iran, Iraq, Kurdistan Region, Afghanistan and other regional markets.
Manufacturing Process
- Pulp Preparation – Waste paper is mixed with water and refined in a hydrapulper.
- Moulding – Pulp is formed into trays on aluminium moulds (1000–6000 pieces/h).
- Drying – Trays are dried at 150–200 °C in tunnel or cabinet dryers.
- Pressing – Trays may be pressed for improved strength.
- Packaging – Finished trays are stacked and packed.
Machinery & Equipment
- Pulp Moulding Press – Forms trays from pulp (1000–6000 pieces/h). Position: core stage. Importance: determines capacity and shape accuracy. Quality impact: incomplete forming causes weak spots. Maintenance: moulds, vacuum systems and drives. Sahi Rasa support covers design, installation, repair and spare parts.
- Dryer – Removes moisture at 150–200 °C. Position: after moulding. Importance: residual moisture and strength. Quality impact: under-drying causes deformation; over-drying wastes energy. Maintenance: fans, heaters and conveyors.
- Packaging Equipment – Stacks and packs trays. Position: end of line. Importance: logistics and protection. Quality impact: poor stacking causes damage. Maintenance: conveyors and strapping systems.
Factory Layout & Building Requirements
Typical areas include waste-paper storage, pulp preparation, moulding, drying, packaging, quality control, utilities and staff facilities. Exact area is determined during engineering.
Utilities
- Electricity: 380 V three-phase, 50–150 kW
- Gas: 50–100 m³/h
- Water: 10–30 m³/day
Turnkey Factory Setup
An investor can start from an empty site. The project can be accompanied through feasibility, engineering, design, machinery, installation, commissioning, training and commercial production.
EPC & PMC
Projects can be executed under EPC or PMC approaches within defined contracts.
Machinery Repair
Existing egg tray lines can request inspection, repair and spare-parts support for moulding presses, dryers and packaging machines.
Machinery Overhaul & Refurbishment
Older equipment can be overhauled and control systems upgraded.
Capacity Expansion
Capacity can be increased by upgrading moulding presses or dryers.
Industrial Automation
PLC control of moulding cycles, temperature and packaging is typical.
Supply Chain
The Supply Chain Department supports waste-paper and packaging supply.
Packaging
Stacked trays are strapped or wrapped according to market requirements.
Branding & Product Development
Support for product development and packaging design is available when required.
Market & Country Sections
Services are available in Iran, Iraq, Kurdistan Region, Afghanistan and other listed regional markets.
Sahi Rasa Services
| Service | Application in This Project |
|---|---|
| Feasibility Study | Technical and economic assessment |
| Factory Design | Layout and process design |
| Machinery Design / Manufacturing | Equipment specification and supply |
| Procurement | Sourcing of machinery and materials |
| Installation & Commissioning | Start-up and testing |
| Automation | PLC and process control |
| Raw Material Supply | Via Supply Chain Department |
| Repair / Overhaul | Restoration of existing equipment |
| Capacity Expansion | Throughput increases |
| Staff Training | Operational training |
Why Sahi Rasa
Integrated process engineering, machinery, installation and training provide a clear path from concept to operating production line.
From Empty Land to Production
Typical sequence from feasibility through commercial production.
Who Should Contact Sahi Rasa?
- Investors planning a new egg tray plant
- Existing owners needing repair, overhaul or expansion
- Industrial buyers requiring machinery or materials
Final CTA
Contact the Industrial Department for factory setup, machinery, repair, overhaul or raw-material coordination.
Registering an order for raw materials for the factory Egg Tray
FAQ
- What capacity can be designed?
Typically 1000–6000 pieces per hour. - Which main machines are required?
Pulp moulding press, moulds, dryer and packaging machine. - How much space is needed?
Approximately 300–800 m². - Can existing lines be repaired?
Yes. - Are turnkey projects available?
Yes under defined contracts. - Are services available in Iraq and Afghanistan?
Yes. - Can waste paper be supplied?
Yes via the Supply Chain Department. - Is installation included?
It can be included according to the package. - What about automation?
PLC and process control can be provided. - How is capacity expanded?
By upgrading moulding presses or dryers.
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