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Tomato Paste Production Line and Factory Setup
A tomato paste production line is an industrial food processing system designed to manufacture concentrated tomato paste from fresh tomatoes through washing, sorting, crushing, preheating, pulping, concentration, sterilization, filling, and packaging. The process produces high-quality paste with controlled Brix, color, and shelf life under hygienic conditions.
Main raw materials include fresh tomatoes, and packaging materials (cans, aseptic bags, or glass jars). Core equipment consists of receiving and washing systems, sorting conveyors, crushers, preheaters, pulpers, evaporators (single or multi-effect), sterilizers, fillers, and packaging machines.
The Industrial Department supports new investors establishing a tomato paste factory and existing plant owners requiring repair, overhaul, capacity expansion, or automation. Projects may start from an empty site or from an operating facility needing technical upgrading.
Engineering, machinery supply or manufacturing, installation, commissioning, and technical support can be provided for projects in Iran, Iraq, Kurdistan Region, Afghanistan, and other regional markets under defined contractual scopes.
Production Line Overview
Capacity is determined during engineering and is typically expressed in tons of fresh tomatoes per hour or finished paste per day. The process sequence is: tomato reception and washing, sorting, crushing, preheating, pulping and refining, concentration under vacuum, sterilization, filling (hot fill or aseptic), and packaging.
Main machinery includes receiving hopper and washing system, sorting conveyor, crusher, preheater, pulper-refiner, multi-effect evaporator, sterilizer, filler, and packaging machine. Required area depends on capacity. Manpower is moderate to significant. Hygiene and process control are critical.
Technical Specifications
| Specification | Description |
|---|---|
| Product | Tomato paste (various Brix levels) |
| Production Capacity | Depending on project capacity (to be determined during engineering phase) |
| Required Area | Depending on capacity and layout |
| Electrical Power | Depending on scale |
| Steam | For heating, concentration, and sterilization |
| Water | For washing and process |
| Manpower | Moderate to significant operational team |
| Main Machines | Washing system, crusher, preheater, pulper, evaporator, sterilizer, filler, packaging machine |
Products
Tomato paste in various concentrations (typically 28–36 Brix or higher) packed in cans, aseptic bags, or other formats.
Raw Materials for Tomato Paste Factory
Fresh tomatoes and packaging materials.
Sahi Rasa For Factories raw material
The Supply Chain Department supports identification, evaluation, and supply of packaging materials and related inputs.
Registering an order for raw materials for the factory Tomato Paste
Sahi Rasa Supply Chain Department
Support can be examined for projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.
Manufacturing Process
- Tomato reception, washing, and sorting
- Crushing and preheating
- Pulping and refining
- Concentration under vacuum
- Sterilization
- Filling and packaging
Machinery & Equipment
- Receiving and washing system
- Sorting conveyor and crusher
- Preheater and pulper-refiner
- Multi-effect evaporator
- Sterilizer and filler
- Packaging machine
Support is available for design, manufacturing or procurement, installation, commissioning, repair, overhaul, refurbishment, automation, and spare parts.
Factory Layout & Building Requirements
Tomato reception and washing area, processing hall, concentration and sterilization zone, filling and packaging, and finished goods storage. Strict hygiene zoning is essential.
Utilities
- Electrical power
- Steam for heating and sterilization
- Process and washing water
- Compressed air
- Refrigeration if required for storage
Turnkey Factory Setup
Projects can start from an empty site and progress through the full sequence according to contractual scope.
EPC & PMC
Execution under EPC or PMC approaches is possible.
Machinery Repair
Existing lines can receive inspection, troubleshooting, repair, and spare-parts support.
Machinery Overhaul & Refurbishment
Older evaporators, pulpers, fillers, and packaging equipment can be overhauled and modernized.
Capacity Expansion
Capacity can be increased by upgrading evaporator or filler capacity, or by adding parallel lines.
Industrial Automation
Possible applications include automatic Brix control, CIP sequences, and production data logging.
Supply Chain
Stable supply of fresh tomatoes during the season and packaging materials is essential. The Supply Chain Department supports sourcing and logistics.
Packaging
Tomato paste is packed in cans, aseptic bags, drums, or other formats according to market requirements.
Branding & Product Development
Support can be provided for product development when required.
Market & Country Sections
Support is available for tomato paste projects in Iran, Iraq, Kurdistan Region (Erbil, Sulaymaniyah, Duhok), Baghdad, Basra, Mosul, Afghanistan (Kabul, Herat, Mazar-e-Sharif), Uzbekistan, Turkmenistan, Tajikistan, Syria, Oman, Jordan, Turkey, Armenia, and Georgia.
Sahi Rasa Services
| Service | Application in This Project |
|---|---|
| Feasibility Study | Assessment of capacity and investment |
| Factory Design | Layout, hygiene, and utility design |
| Machinery Design / Manufacturing | Specification and coordinated supply of equipment |
| Procurement | Sourcing of machinery and materials |
| Installation & Commissioning | Installation, start-up, and performance testing |
| Automation | Process control and CIP systems |
| Raw Material Supply | Coordination via Supply Chain Department |
| Repair / Overhaul / Refurbishment | Restoration of existing lines |
| Capacity Expansion | Throughput improvement measures |
| Staff Training | Operational and maintenance training |
Why Sahi Rasa
Integrated engineering, machinery, procurement, installation, commissioning, and supply-chain support provide a practical path from concept to operating production line.
From Empty Land to Production
Typical sequence from feasibility through commercial production.
Who Should Contact Sahi Rasa?
- Investors – planning a new tomato paste factory
- Existing Factory Owners – needing repair, overhaul, or capacity expansion
- Industrial Buyers – requiring machinery, spare parts, or materials
Final CTA
If you intend to set up a tomato paste production line, if your existing plant needs repair or capacity expansion, or if you need machinery or raw-material coordination, contact the Industrial Department.
Registering an order for raw materials for the factory Tomato Paste
FAQ
- What Brix levels can be produced?
Typically 28–36 Brix or higher depending on the evaporator and process design. - What is the typical capacity?
Capacity is determined during engineering according to evaporator size and tomato throughput. - What are the main raw materials?
Fresh tomatoes and packaging materials. - Can raw materials be supplied?
Yes, via the Supply Chain Department (especially packaging). - Can existing equipment be repaired or overhauled?
Yes. - Is capacity expansion possible?
Yes. - Are services available in Iraq and Afghanistan?
Yes. - Is turnkey execution available?
Turnkey or partial scopes can be offered under contract. - Is installation and commissioning included?
They can be included according to the selected package. - Is seasonal operation common?
Yes, tomato paste plants often operate intensively during the harvest season.