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Fruit Compote Production Line and Factory Setup
A fruit compote (canned fruit) production line is a complete industrial system designed to wash, peel, pit, blanch, fill and sterilize fruit in syrup under controlled hygienic and thermal process conditions. The line produces canned fruit compotes in metal cans or glass jars.
From an industrial perspective, compote manufacturing is important because it combines careful fruit preparation, controlled blanching, accurate filling with syrup, hermetic seaming and reliable sterilization to achieve commercial sterility, consistent quality and long shelf life. The process relies on a defined sequence of unit operations that must be correctly engineered, sized and integrated.
Primary materials typically include fresh fruit (apple, pear, peach, etc.), sugar, water, citric acid and packaging materials. The core machinery set consists of washers, peelers, pitters, blanchers (85–95 °C), fillers (100–200 cans/min), exhausters, seamers, autoclaves and labelers.
The Industrial Department supports investors who want to establish a new compote plant as well as existing operators who need repair, overhaul, capacity expansion or automation of their current lines. Projects can start from an empty site or from an operating facility that requires technical upgrading.
Whether the goal is a green-field turnkey compote plant in Iraq, Kurdistan Region, Afghanistan or other regional markets, or the modernization of an existing line in Iran, engineering, machinery supply or manufacturing, installation, commissioning and ongoing technical support can be provided under defined contractual scopes.
Production Line Overview
The fruit compote line is engineered as an integrated process system covering washing, peeling and pitting, blanching, filling with syrup, exhausting, seaming, sterilization and labelling. Design capacity is determined during the engineering phase and can typically range from 5000 to 20000 cans per day.
Main machinery groups include washers, peelers, pitters, blanchers, fillers, seamers, autoclaves and labelers. Supporting infrastructure covers electrical power, steam and process water.
Manpower requirements depend on the degree of automation. Quality control covers fill weight, vacuum, sterility and package integrity.
Technical Specifications
| Specification | Description |
|---|---|
| Product | Canned fruit compote in cans or jars |
| Production Capacity | 5000–20000 cans per day |
| Required Area | 500–1000 m² |
| Electrical Power | 380 V three-phase, 50–100 kW |
| Steam / Gas | 300–800 kg steam per hour |
| Water Consumption | 20–50 m³/day |
| Manpower | 8–15 persons per shift |
| Main Machines | Washer, peeler, pitter, blancher, filler, seamer, autoclave, labeler |
All figures are indicative.
Products
Canned fruit compotes (apple, pear, peach and similar) in various can or jar sizes.
Raw Materials for Fruit Compote Factory
Primary materials are fresh fruit, sugar, water, citric acid, optional vitamin C and packaging materials.
Sahi Rasa For Factories raw material
The Supply Chain Department is prepared to support identification, evaluation and supply of packaging materials and auxiliaries required by compote plants.
Registering an order for raw materials for the factory Fruit Compote
Sahi Rasa Supply Chain Department
Support is available for projects in Iran, Iraq, Kurdistan Region, Afghanistan and other regional markets.
Manufacturing Process
- Washing – Fruit is washed.
- Peeling and Pitting – Skin and stones are removed.
- Blanching – Fruit is blanched at 85–95 °C for 3–5 minutes.
- Filling – Cans are filled with fruit and syrup (100–200 cans/min).
- Exhausting and Seaming – Air is removed and cans are sealed.
- Sterilization – Product is sterilized in autoclaves.
- Labelling and Packaging – Labels are applied and secondary packaging is completed.
Machinery & Equipment
- Washer, Peeler and Pitter – Prepares the fruit. Position: first stages. Importance: yield and appearance. Quality impact: incomplete peeling or residual stones reduce quality. Maintenance: knives, conveyors and water systems. Sahi Rasa support covers design, installation, repair and spare parts.
- Blancher – Heat-treats fruit at 85–95 °C. Position: after preparation. Importance: enzyme inactivation and texture. Quality impact: incorrect temperature or time affects colour and firmness. Maintenance: heating system and conveyors.
- Filler and Seamer – Fills and seals cans. Position: core packaging stage. Importance: fill weight and hermetic seal. Quality impact: incomplete seal causes spoilage. Maintenance: dosing systems and seaming rolls.
- Autoclave and Labeler – Sterilizes and labels the product. Position: end of line. Importance: commercial sterility and presentation. Quality impact: incorrect sterilization affects safety. Maintenance: pressure vessels, valves and applicators.
Factory Layout & Building Requirements
Typical areas include fruit reception, washing and preparation, blanching, filling and seaming, sterilization, packaging, quality control, utilities and staff facilities. Hygienic zoning is essential. Exact area is determined during engineering.
Utilities
- Electricity: 380 V three-phase, 50–100 kW
- Steam: 300–800 kg/h
- Water: 20–50 m³/day
Turnkey Factory Setup
An investor can start from an empty site. The project can be accompanied through feasibility, engineering, design, machinery, installation, commissioning, training and commercial production.
EPC & PMC
Projects can be executed under EPC or PMC approaches within defined contracts.
Machinery Repair
Existing compote lines can request inspection, repair and spare-parts support for peelers, fillers, seamers and autoclaves.
Machinery Overhaul & Refurbishment
Older equipment can be overhauled and control systems upgraded.
Capacity Expansion
Capacity can be increased by upgrading fillers, seamers or autoclaves.
Industrial Automation
PLC control of temperature, filling and sterilization cycles is typical.
Supply Chain
The Supply Chain Department supports packaging and auxiliary material supply.
Packaging
Cans or jars, labelling and secondary packaging are integrated according to market requirements.
Branding & Product Development
Support for product development, packaging design and branding is available when required.
Market & Country Sections
Services are available in Iran, Iraq, Kurdistan Region, Afghanistan and other listed regional markets.
Sahi Rasa Services
| Service | Application in This Project |
|---|---|
| Feasibility Study | Technical and economic assessment |
| Factory Design | Layout and process design |
| Machinery Design / Manufacturing | Equipment specification and supply |
| Procurement | Sourcing of machinery and materials |
| Installation & Commissioning | Start-up and testing |
| Automation | PLC and process control |
| Raw Material Supply | Via Supply Chain Department |
| Repair / Overhaul | Restoration of existing equipment |
| Capacity Expansion | Throughput increases |
| Staff Training | Operational training |
Why Sahi Rasa
Integrated process engineering, machinery, installation and training provide a clear path from concept to operating production line.
From Empty Land to Production
Typical sequence from feasibility through commercial production.
Who Should Contact Sahi Rasa?
- Investors planning a new fruit compote plant
- Existing owners needing repair, overhaul or expansion
- Industrial buyers requiring machinery or materials
Final CTA
Contact the Industrial Department for factory setup, machinery, repair, overhaul or raw-material coordination.
Registering an order for raw materials for the factory Fruit Compote
FAQ
- What capacity can be designed?
Typically 5000–20000 cans per day. - Which main machines are required?
Washer, peeler, pitter, blancher, filler, seamer, autoclave and labeler. - How much space is needed?
Approximately 500–1000 m². - Can existing lines be repaired?
Yes. - Are turnkey projects available?
Yes under defined contracts. - Are services available in Iraq and Afghanistan?
Yes. - Can packaging materials be supplied?
Yes via the Supply Chain Department. - Is installation included?
It can be included according to the package. - What about automation?
PLC and process control can be provided. - How is capacity expanded?
By upgrading fillers, seamers or autoclaves.
